vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Other Information > < Recommended Torque Values (Group K) MT - Clutch and Transmission

 

Special Service Tools (Group K) MT  

Clutch, Manual Transmission and Differential  

KM-113-2  

Bracket  

Mount for transmission bracket with KM-552, KM-489.  

 

KM-120  

Remover/Installer  

To install tapered roller bearing outer race F 13/15/17.  

 

KM-160-A  

Holding Wrench  

1 = wrench  
2, 3 and 4 = centring drift  
To remove/install and centre differential gears (F13/15/17/18/18+)  

 

KM-161-B  

Bearing Puller  

To remove tapered roller bearing inner races from differential housing - F 13/15/17/18/18+ and to remove 5th gear synchromesh body (F 25)  

 

KM-248  

Remover / Installer  

 

Object Number: 2401774  Size: DEFAULT

 

 

KM-258 / KM-277  

Installer Sleeve  

To press on various transmission parts.  

 

KM-302  

Installer Sleeve  

To press synchromesh body onto main shaft (F 18/18+)  

 

KM-303  

Installer Sleeve  

Place sleeve underneath when driving tapered roller bearing outer race from bearing ring - F 13/15/17.  

 

KM-304  

Remover and Installer  

To drive tapered roller bearing outer race out of transmission with KM-451. Place KM-502-A underneath (F 13/15/17/18/18+)  

 

KM-305  

Remover/Installer Drift  

To drive tapered roller bearing outer races out of transmission, to remove bearing flange and bearing ring with KM-303 and KM-451 (F 13/15/17/18/18+)  

  

Object Number: 2401775  Size: DEFAULT

 

 

KM-307-B  

Remover Plate  

To press off 1st/2nd gear synchromesh body - F 13/15/17.  

 

KM-308  

Remover/Installer  

To drive roll pins in/out for shift rod and shift lever shaft (F 13/15/17/18/18+)  

 

KM-311  

Installer Sleeves  

To press spacer washer, ball bearing and synchromesh body onto main shaft (F 13/15/17/18/18+). No longer available  

 

KM-313  

Shaft Remover  

To pull bearing for main shaft out of transmission casing with KM-483 and KM-J-26941 (F 13/15/17/18/18+)  

 

KM-328-B  

Needle Bearing Remover  

To pull shift lock plug out of end shield with KM-727 - F 13/15/17/18/18+, to pull main shaft out of housing with KM-328-B (F 25).  

  

Object Number: 2401776  Size: DEFAULT

 

 

KM-334  

Assembly Sleeves  

To press spacer washer onto main shaft - F 13/15/17.  

 

KM-403  

Counterhold  

Counterhold for pressing in both bearing rings for differential.  

 

KM-407-A  

Ring Installer  

To press off ball bearing from gear cluster (F 18/18+)  

 

KM-443-B  

Retaining Ring Pliers with Retaining Plate  

To remove retaining rings for main shaft and drive shaft fastening (F 13/15/17/18/18+)  

 

KM-444-B  

Transmission Holder  

To hold transmission for overhauling work with Bracket KM-489.  

  

Object Number: 2401777  Size: DEFAULT

 

 

KM-444-C  

Transmission Holder  

In conjunction with KM-113-2  

 

KM-445  

Installer  

New seal ring in thrust bearing guide (F 13/15/17/18/18+)  

 

KM-446  

Installer Drift  

To drive axle shaft seal rings flush into bearing ring and into transmission (F 13/15/17/18/18+)  

 

KM-447  

Remover/Installer  

To screw/unscrew bearing ring in/from transmission - F 13/15/17.  

 

KM-448  

Installer  

To hold end shield and shift cover during repairs (F 13/15/17/18/18+)  

  

Object Number: 2401778  Size: DEFAULT

 

 

KM-451  

Remover and Installer  

To press tapered roller bearing outer races out/in with KM-303, KM-304, KM-305, KM-502-A (F 13/15/17/18/18+)  

 

KM-453  

Bearing Installer  

To press both tapered roller bearing inner races onto differential housing - F 13/15/17.  

 

KM-454-A  

Remover/Installer  

To drive needle sleeve, seal rings from/in bearing ring and transmission - F 13/15/17.  

 

KM-455-A  

Test Equipment  

To measure breakaway torque with MKM-536 F 13/15/17.  

 

KM-456  

Centring Drift  

To preassemble differential - F 13/15/17.  

  

Object Number: 2401779  Size: DEFAULT

 

 

KM-457-A  

Remover  

In conjunction with KM-328-B (F 13/15/17/18/18+)  

 

KM-458-A  

Mounting Drift  

To clamp differential in vice - F 13/15/17.  

 

KM-459  

Installer  

Speedometer helical gear for differential F 13/15/17  

 

KM-460-2-B  

Remover  

To remove axle shaft from transmission.  

 

KM-463  

Transmission Holder  

  

Object Number: 2401780  Size: DEFAULT

 

 

KM-466-A  

Remover/Installer  

Various pressing operations (F 13/15/17/18/18+)  

 

KM-483  

Adapter  

To pull outer sleeve for main shaft bearing out of transmission casing with KM-313 and KM-J-26941 (F 18/18+)  

 

KM-489  

Support  

Support for transmission holder (F 13/15/17/18/18+)  

 

KM-500-A  

Counterhold  

To install tapered roller bearing outer race for drive shaft - F 25.  

 

KM-502-A  

Spacer  

To remove tapered roller bearing outer race with KM-304 and KM-451 (F 13/15/17/18/18+)  

 

 

KM-503-A  

Remover Fork  

To drive left axle shaft from transmission.  

  

Object Number: 2393014  Size: DEFAULT

 

 

KM-514  

Installer Sleeve  

To remove or install various bearing rings and synchromesh body.  

 

 

KM-518  

Installer  

Seal ring for thrust bearing guide (F 17/18/18+)  

 

 

KM-519.  

Installer Drift  

To drive in axle shaft seal rings flush (F18/F 18+/25)  

 

 

KM-520  

Remover/Installer  

To screw/unscrew bearing ring out of transmission (F 18/F 18+)  

 

 

KM-522  

Installers  

To press inner races of tapered roller bearing onto differential housing. To press in reverse idler gear shaft (F 18/18+)  

  

Object Number: 2401798  Size: DEFAULT

 

 

KM-523  

Remover/Installer  

To drive in needle bearing for drive shaft - F 18/18+. To replace tapered roller bearing outer race for differential in clutch housing (F 25).  

 

KM-524-A  

Mounting Drift  

Differential housing in vice (F 18/18+)  

 

KM-525  

Installer  

Speedometer-helical gear for differential (F 17/18/18+)  

 

KM-527-A  

Retaining Pin  

To adjust transmission shift linkage - lock gearshift lever with gearshift lever housing.  

 

MKM-536-A  

Friction Coefficient Meter  

To measure breakaway torque with KM-455-A or KM-J-28544 (F 13/15/17/18/18+)  

  

Object Number: 2401799  Size: DEFAULT

 

 

KM-552  

Installer  

To hold end shield and shift cover for overhaul operations (F 13/15/17/18/18+)  

 

KM-553-A  

Remover  

To remove 5th gear synchromesh body (F 13/15/17/18/18+)  

 

KM-554  

Installer  

To press on 5th gear synchromesh body (F 13/15/17/18/18+)  

 

KM-556-A  

Remover  

To remove roller bushing for main shaft bearing and bearing bushing for drive shaft - F 13/15/17.  

 

MKM-557-A  

Remover  

To remove axle shaft seal rings from bearing ring and from transmission.  

  

Object Number: 2401800  Size: DEFAULT

 

 

KM-559-A  

Remover  

To remove 5th gear synchromesh body with shift sleeve and 5th gear. To remove transmission housing - F 25.  

 

KM-577  

Installer  

To press synchromesh body of 3rd/4th gear onto main shaft with KM-514 - F 13/15//1718/18+. To press tapered roller bearing inner race for main shaft onto main shaft with KM-514 and KM-864 (F 25).  

 

MKM-610  

Torque Wrench - 1/2" 90-130 Nm / 66-96 lbf. ft.  

 

MKM-611  

Torque Wrench - 3/8" 10-60 Nm / 7-44 lbf. ft.  

 

KM-613  

Counterhold  

To remove axle shaft seal rings - F 25  

  

Object Number: 2401801  Size: DEFAULT

 

 

KM-619  

Installer  

To drive in seal ring for shift rod - F 25  

 

KM-622-A  

Transmission Holder  

To receive transmissions - F 25.  

 

KM-630  

Remover  

Shift lock closure plugs with KM-328-B  

 

KM-652  

Flywheel Holder  

To lock flywheel when removing and installing clutch.  

 

KM-670  

Installer  

To pre-tension axle shaft bevel gears  

  

Object Number: 2401802  Size: DEFAULT

 

 

KM-672  

Remover  

To remove tapered roller bearing outer race for differential from clutch housing - F 25.  

 

KM-694-A  

Transmission Holder  

To hold transmission with KM-113-2  

 

KM-727  

Remover  

To drive locking bushings out of end shield with KM-328-B (F 13/15/17/18/18+)  

 

KM-733  

Guide Bolt  

To centre the clutch disc X 17 DT  

 

KM-734  

Guide Bolt  

To centre clutch disc - F 13/15/17.  

  

Object Number: 2401803  Size: DEFAULT

 

 

KM-735  

Guide Bolt  

To centre clutch plate (F 18/18+) except X 17 DT  

 

KM-736  

Guide Bolt  

To centre clutch - F 23/25.  

 

KM-743  

Installer  

To press outer race for main shaft roller bearing into transmission with KM-J-8092 (F 18/18+)  

 

KM-781  

Counterhold  

Counterhold for pressing in/out differential shaft with KM-872.  

 

KM-856  

Tool Kit  

To overhaul F 25 manual transmission.  

  

Object Number: 2401804  Size: DEFAULT

 

 

KM-857  

Thrust Piece  

To protect the shaft journal on the drive shaft or main shaft  

 

KM-858  

Lifting Equipment  

To separate the transmission housing from clutch housing with KM-857 and KM-559-1-A.  

 

KM-859  

Puller  

To remove drive shaft from clutch housing with KM-857.  

 

KM-860  

Assemble Tensioner  

To hold 1st/2nd gear synchroniser unit together.  

 

KM-861  

Adapter  

To drive main shaft out of clutch housing with KM-328-B.  

  

Object Number: 2401805  Size: DEFAULT

 

 

KM-862  

Puller  

To remove bearing ring from main shaft with KM-863.  

 

KM-863  

Tensioner  

To press tapered roller bearing inner race from main shaft or drive shaft using KM-862 or KM-867  

 

KM-864  

Installer  

To remove and install various tapered roller bearing rings.  

 

KM-865  

Remover  

Bearing rings from drive shaft.  

 

KM-866  

Vice  

To install bearing rings for drive shaft.  

  

Object Number: 2401806  Size: DEFAULT

 

 

KM-867  

Remover Ring  

Bearing rings from drive shaft with KM-863.  

 

KM-868  

Installer  

To install tapered roller bearing outer race for drive shaft with KM-869 and KM-514.  

 

KM-869  

Counterhold  

To press in tapered roller bearing outer race for drive shaft with KM-514  

 

KM-870  

Adapter  

To remove seal ring for shift rod from clutch housing with KM-881 and KM-J-7004.  

 

KM-871  

Remover/Installer Drift  

To remove and install shift rod bearing bushing.  

  

Object Number: 2401807  Size: DEFAULT

 

 

KM-872  

Remover/Installer Drift  

To remove and install bushing for shift rods and bushing for gearshift lever shaft. To remove and install differential shaft with KM-781.  

 

KM-873  

Installer  

To install tapered roller bearing inner races for differential with KM-403.  

 

KM-875  

Bracket  

To hold Dial Gauge MKM-882.  

 

KM-876  

Adapter  

To turn main shaft with speed-adjustable hand drill  

 

KM-877  

Millimetre Disc  

To adjust end play of main shaft in transmission housing.  

  

Object Number: 2401808  Size: DEFAULT

 

 

KM-878  

Adjuster  

To adjust end play for differential with KM-876 and KM-879.  

 

KM-879  

Weight (10 kg)  

To adjust axial clearance for differential with KM-878  

 

KM-880  

Adapter  

To turn drive shaft with speed-adjustable hand drill.  

 

MKM-881  

Remover  

To remove seal ring for shift rod from clutch housing with KM-870 and KM-J-7004.  

 

MKM-882  

Dial Gauge  

To measure the axial clearance of the main shaft / drive shaft with KM-875  

  

Object Number: 2401809  Size: DEFAULT

 

 

MKM-886  

Transmission Holder  

To remove, install and hold transmission  

 

KM-914  

Remover/Installer  

To remove and install fluid checking bolt.  

 

KM-982  

Mount  

Shift cover with engage/gate shifting, mount for overhaul operations, F 17  

 

KM-983  

Remover  

To remove intermediate selector press sleeve and gate pin, F 17  

 

KM-6042  

Dismantling Key  

Switching transmission cable at transmission F 23 switching transmission  

  

Object Number: 2401810  Size: DEFAULT

 

 

KM-6059  

Assembly Sleeve  

Central release F 23/25  

 

KM-6065  

Remover - F 23  

To remove cable shift clamp  

 

KM-6101  

Remover - F 23  

To remove sealant cover for clutch housing intermediate shaft with KM-328-B  

 

KM-6102  

Installer - F 23  

To install sealant cover for clutch housing intermediate shaft with KM-523-1  

 

KM-6110  

Remover - F 23  

To pull main shaft outer race bearing out of clutch housing  

 

KM-6111  

Installer - F 23  

To drive main shaft outer race bearing into clutch housing with KM-523-1  

  

Object Number: 2401811  Size: DEFAULT

 

 

KM-6112  

Installer  

To drive spacer ring for drive shaft bearing into clutch housing with KM-523-1 (F 23 manual transmission)  

 

KM-6113  

Remover  

To pull tapered roller bearing outer race for differential out of clutch housing and transmission casing (F 23 manual transmission)  

 

KM-6114  

Installer  

To drive in tapered roller bearing outer race for differential out of clutch housing and transmission casing with KM-523-1 (F 23 manual transmission)  

 

KM-6115  

Bracket for Clutch Housing  

To hold clutch housing for transmission for overhaul operations with KM-113 (F 23 manual transmission)  

 

KM-6116  

Remover/Installer  

To dismantle transmission casing from clutch housing and to install two bearings for drive shaft and main shaft in transmission casing (F 23 manual transmission)  

  

Object Number: 2401812  Size: DEFAULT

 

 

KM-6117  

Transmission Shaft Holder  

To hold transmission shaft when releasing and securing retaining bolts for transmission shafts (F 23 manual transmission)  

 

KM-6118  

Remover  

To pull out bearing from differential with KM-161-4 (F 23 manual transmission)  

 

KM-6119  

Installer  

To drive intermediate shaft bearing into clutch housing with KM-523-1 (F 23 manual transmission)  

 

KM-6120  

Installer  

To drive in drive shaft bearing into clutch housing with KM-523-1 (F 23 manual transmission)  

 

KM-6121  

Assembly Sleeve  

To secure synchromesh body when driving intermediate shaft out of clutch housing (F 23 manual transmission)  

  

Object Number: 2401813  Size: DEFAULT

 

 

KM-6122  

Remover  

To drive main shaft bearing out of transmission casing with KM-523-1 (F 23 manual transmission)  

 

KM-6123  

Remover  

To drive out drive shaft bearing out of transmission casing with KM-523-1 (F 23 manual transmission)  

 

KM-6126  

Remover  

To remove intermediate shaft out of bearing with KM-523-1 (F 23 manual transmission)  

 

KM-6146  

Measuring Sleeve  

To measure main shaft (F 23 manual transmission)  

 

KM-6155  

Guide Bolts  

Guide for assembling/disassembling end shield (to prevent damage to gasket on the central release (F13, F15, F17, F18, F18+ transmission)  

 

KM-J-7004  

Slide Hammer  

To remove seal ring for shift rod from clutch housing with KM-870 and KM-881 - F 25.  

  

Object Number: 2402139  Size: DEFAULT

 

 

KM 6157  

Assembly Sleeve  

To install central release F 17  

 

KM 6158  

Assembly Sleeve  

To install central release F 18 / F 18+  

 

KM-J-8092  

Handle  

To press outer race for main shaft roller bearing into transmission with KM- 743 (F 18/18+). To press out tapered roller bearing outer race for main shaft with KM- J-26938 (F 25)  

 

KM-J-26938  

Installer  

To remove tapered roller bearing outer race for main shaft together with KM-J-8092 - F 25.  

 

KM-J-26941  

Remover  

To remove outer sleeve for main shaft bearing from transmission housing with KM-313 and KM-483.  

 

KM-J-37228  

Remover  

To release transmission casing cover (F 23)  

  

Object Number: 2402305  Size: DEFAULT

 

 

Other Information > < Recommended Torque Values (Group K) MT - Clutch and Transmission