Transmission, Remove and Install (F 23)
 Remove, Disconnect Remove battery. Remove relay frame from battery support. Remove battery support. Detach pressure line with connector (1) from central release pressure line at clutch housing - to do this, release clamp (2) with screwdriver and remove, then bend clamp (2) together slightly and re-insert into connector. Remove upper part of air cleaner with air intake hose - see illustration "Air Cleaner Housing, Air Duct" in group "J". Notice: For Z 22 SE remove starter wiring harness. To do this, unscrew one bolt and unclip three wiring harness brackets. Remove axle shaft heat shield.
Remove, Disconnect Carefully release and disconnect wiring harness plug (3) for reversing lamps. Unclip wiring harness from transmission. | 
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Remove, Disconnect Remove front panelling - see operation "Front Panelling, Remove and Install" in group "A". Remove front axle body - see operation "Front Axle Body, Remove and Install" in group "E". Depress shift cables (1) from below with KM-6042. Open plastic clips (2) and remove shift cables from bracket. Remove axle shafts from transmission. Left side with KM-503-A (3), right side with KM-460-2-B. Carefully drive out of transmission using suitable hammer. Suspend axle shafts.
 Important! Oil escapes - Close off openings with plugs. | 
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Remove, Disconnect Unscrew 4 bolts for transmission to fluid pan. Unscrew front left engine damping block bracket from transmission (3 bolts, arrows). | 
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Remove, Disconnect Lower engine at Engine Bridge MKM-883-1. Unscrew 3 upper transmission bolts (arrows).
 Install, Connect Attach Transmission Bracket MKM-886 to transmission housing and hydraulic jack.
Important! Observe manufacturer's instructions for Transmission Holder MKM-886. | 
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Remove, Disconnect Unscrew 2 front lower bolts (arrows) for transmission to engine. Unscrew 2 rear lower bolts (arrows) for transmission to engine. Press transmission off from engine block and lower.
Important! Do not damage attaching parts when laying transmission down. | 
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Install, Connect Attach Transmission Bracket MKM-886 to transmission housing.
Important! Observe manufacturer's instructions for Transmission Holder MKM-886.
Install, Connect Raise transmission, align and apply to engine.
 Tighten (Torque)
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Install 2 rear lower bolts for transmission to engine and tighten - 60 Nm / 44 lbf. ft. |
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Install 2 front lower bolts for transmission to engine and tighten - 60 Nm / 44 lbf. ft. |
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Install 3 upper transmission bolts for transmission to engine and tighten - 60 Nm / 44 lbf. ft. |
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Fit and tighten 4 bolts for transmission to oil pan - 40 Nm / 30 lbf. ft. |
Install front left engine damping block bracket at transmission (3 bolts) - 60 Nm / 44 lbf. ft. Evenly lift engine at engine bridge. | 
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Install, Connect Mount new safety rings (1) on axle shafts. Coat teeth of axle shafts with transmission fluid. Insert axle shafts into transmission. Insert axle shafts at friction weld seam (2) with soft metal drift until the axle shaft locks. Press shift cables from below onto ball heads (4) and insert into bracket (3). Secure wiring harness for reversing lamps to transmission (clips). Connect wiring harness plug for reversing lamp switch and lock. | 
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Install, Connect Install front axle body - see operation "Front Axle Body, Remove and Install" in group "E". Install front panelling - see operation "Front Panelling, Remove and Install" in group "A". Install torque support - tightening torque 60 Nm / 44 lbf. ft. Insert pressure line with connection piece into central release pressure line on clutch housing - clamp engages audibly. Install upper part of air cleaner with air intake hose - see illustration "Air Cleaner Housing, Air Duct" in group "J". Install battery support. Attach relay frame to battery support. Install battery. Notice: For Z 22 SE install starter wiring harness. Install axle shaft heat shield.
 Inspect Check transmission fluid level and correct if necessary - see operation "Transmission Fluid Level, Check and Correct".
 Adjust Adjust transmission shift linkage - see operation "Transmission Shift Linkage, Adjust (F 23)". Bleed hydraulic clutch actuation - see operation "Hydraulic Clutch Actuation, Bleed".
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