vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Power Steering Hydraulic Lines, Remove and Install (X16SZR, X16XEL, X18XE X18XE1, Y16XE, Z16XE, Z18XE, Z18XEL > < Removal, installation and replacement of power steering pump

 

Fluid Pressure - Power Steering Pump, Check (Diesel Engines)  

Notice: 

If power steering malfunctions, it is often not immediately possible to tell if steering gear or power steering pump is faulty. Use Oil Pressure Gauge KM-354-B to check oil pressure.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Connect Fluid Pressure Gauge KM-354-B to pressure line with KM-354-3 (1) and to power steering pump delivery connection (2).  

For X 17 DT with AC: Attach Adapter KM-903 to power steering pump.  

Object Number: 2391873  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

For X 20 DTL, X 20 DTH, Y 20 DTH and Y 22 DTR: Remove relay box and air cleaner housing. Bolt Adapter KM-903-10 (1) into power steering pump. Attach the second Adapter KM-903 (2) to the screwed-in adapter and attach the Fluid Pressure Gauge KM-354-B (3) here. Connect the removed pressure line (4) to the fluid pressure gauge (6) with one of the two Adapters KM-354-3 (5) and the banjo bolt.  

Object Number: 616201  Size: DEFAULT  Important!   

Fluid escapes - place collecting basin underneath.  

Top up fluid before pressure test.  

Object Number: 2401848  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Start engine. In steering mid-position and with shut-off valve open, the pressure gauge indicates a pressure (at operating temperature) of approx. 2 to 5 bar. On turning steering wheel to the left or right, the pressure increases and reaches its maximum value just before the respective end stop - see "Technical Data". A slight difference in pressure between the left and right end stop has no significance.  

Object Number: 616201  Size: DEFAULT  Important!   

Never hold steering gear at full lock for longer than 10 seconds.  

Object Number: 616197  Size: DEFAULT  Measure   

Read off exact maximum pressure with measurement gauge shut-off valve open (KM-354-B) and with steering wheel turned to right or left stop. Then close shut-off valve, steering in mid-position, and read off maximum pressure.  

Object Number: 616201  Size: DEFAULT  Important!   

When shut-off valve is closed, pump continues operating with maximum pressure. Close shut-off valve for short periods of time only, while reading off manometer simultaneously (10 seconds maximum). Perform three measurements. Average value indicates maximum pressure. If maximum pressure with shut-off valve closed is noticeably greater than at steering wheel stop: faulty steering gear hydraulics. If maximum pressure with shut-off valve closed is less than that given in Technical Data: faulty fluid pump.  

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove Fluid Pressure Gauge KM-354-B and Adapter KM-354-3.  

For X 17 DT with AC: Remove Adapter KM-903 from power steering pump.  

For X 20 DTL, X 20 DTH, Y 20 DTH and Y 22 DTR: in addition, remove Adapter KM-903 and KM-903-10.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach pressure line with new seal rings to power steering pump - tightening torque for X 17 DT: 28 Nm / 21 lbf. ft., for X 20 DTL, X 20 DTH, Y 20 DTH and Y 22 DTR: 37.5 Nm / 28 lbf. ft.  

Object Number: 616196  Size: DEFAULT  Inspect   

Charge and bleed hydraulic system - see operation "Hydraulic System, Charge and Bleed".  

 

 


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Power Steering Hydraulic Lines, Remove and Install (X16SZR, X16XEL, X18XE X18XE1, Y16XE, Z16XE, Z18XE, Z18XEL > < Removal, installation and replacement of power steering pump