Volkswagen Golf Mk1 Service and Repair Manuals | Workshop Guide

Remove in numerical order

Install in reverse order

• Bolt on door
• ◆ Installation:=> Fig.1
• ◆ Tightening torque: 45 ± 5 Nm
• Door check strap with protective sleeve
• ◆ 2 hexagon bolts
• ◆ 2 washers
• ◆ 1 pin
• ◆ 1 lock washer
• ◆ Installation: => Fig.2
• Window lifter
• ◆ 4 hexagon bolt with dished washers (2 x standard and 2 x oversized, standard washers on drive)
• ◆ Installation: =>Fig.6
• ◆ Stiff window winder operation,
  =>page 58-8

• Door Window
• ◆ 2 hexagon bolts with dished washers
• ◆ Installation: => Fig.6
• Corner window with seal
• ◆ Installation: => Fig.7
• Guide rail with window channel
• ◆ 1 Phillips screw at the top
• ◆ 1 hollow rivet at the bottom
• ◆ Installation. => Fig.7
• Clips
• ◆ Six clips for window slot seals
• ◆ Installation: => Fig.8
• Clips
• ◆ 3 clips for door trim
• ◆ Installation: => Fig.3

• Internal and external window slot seals
• ◆ Press into clips for window slot seals
• ◆ Installation: => Fig.9
• Window channel
• ◆ Install starting from corner window
• ◆ Installation: => Fig.9
• Fastening rod with securing sleeve
• ◆ Insert fastening rod with securing sleeve from outside through recess and bring into position until plastic lugs on sleeve contact.
• ◆ Installation: =>Fig.5
• Tie rod
• ◆ Attach tie rod to operating lever
• ◆ Installation: => Fig.5
• Door lock
• ◆ 2 hexagon socket head screws
• ◆ Installation: => Fig.4,5

• Inner door operating mechanism with tie rod
• ◆ 2 hexagon bolts with dished washers
• Expanding nuts and clips for armrest
• ◆ Installation: => Fig.9
• Window crank seal
• Door handle
• ◆ 2 fillister head screws
• ◆ 2 washers
• ◆ 2 packing elements for door handle
• ◆ 1 trim piece
• ◆ Installation: => Fig.11
• Door seals

→ Fig.1    Bolting on door

• ‒ Secure door to mountings using bolts.

• Tightening torque = 45 ± 5 Nm

→ Fig.2    Installing door check strap

• ‒ Bolt on and grease door check strap.
• ‒ Insert pin from above and press on lock washers from below.

→ Fig.3    Securing clips for door trim (Jetta GL)

• ‒ Install door seals and sound-absorbing board.
• ‒ Install door trim clips so that 1 = 40 mm, 2 = 200 mm
  and 3 = 180 mm

→ Fig.4    Installing door lock

• ‒ Raise operating lever -1- by 90° and secure via mounting hole -2- using a screwdriver.

→ Fig.5    Installing door lock

• ‒ Insert fastening rod with securing sleeve -1- from outside through recess and bring into position.

• Plastic lugs securing sleeve -1- must contact.

• ‒ Attach tie rod -2- to operating lever.
• ‒ Withdraw screwdriver from mounting hole.
• ‒ Secure door lock with hexagon socket head screws.

→ Fig.6    Installing window lifter and door window

a - window lifter:

• ‒ Install window lifter -3- from below and secure with 4 hexagon bolts and dished washers

Note:

Use standard dished washers on drive -4-.

• ‒ Insert door window from above.
• ‒ Screw door window loosely together with window lifter
• ‒ Wind door window right up so that it is positioned by the window channel and window seals.
• ‒ Wind window down slightly and screw it tightly to the window lifter through the fitting holes.

Note:

Do not secure door window until corner window, guide rails and window slot seals have been installed.

→ Fig.7    Installing corner window and guide rail

• ‒ Fit corner window and guide rail. Phillips screw at mounting point -5- and compression rivet at mounting point -6-.

• A screw is used at mounting point -6- in the event of repairs.

Note:

Lubricate corner window seal.

→ Fig.8    Fitting clips for window slot seals

• ‒ Insert clips for window slot seals into recesses.

→ Fig.9    Installing window slot seals and window channel

• ‒ Press window slot seals -7- into clips.
• ‒ Press window channel -8- into position, starting from corner window -arrow9-.

→ Fig.10    Installing expanding nuts and clip for armrest

• ‒ Fit expanding nuts -7- and clip -8- for armrest

→ Fig.11    Installing door handle

• ‒ Place door handle in position and secure with 2 fillister head screws -arrows-.
• ‒ Clip on door handle trim.