volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Service and Repair Manuals

Renewing camshaft oil seal > < Reworking valve seats
4 Cyl injection engine (2 valve), Mechanics
Servicing valve gear
Checking hydraulic tappets

Notes:

  • ◆ Place removed tappets on a clean surface with the working side (camshaft side) facing downwards.
  • ◆ Defective tappets tappets must be renewed complete (cannot be adjusted or repaired).
  • ◆ Irregular tappet noises when starting engine are normal.
  • ‒ Start engine and let it run until radiator fan has switched on once.
  • ‒ Run engine to approx. 2500 rpm for two minutes. If the hydraulic tappets are still noisy determine wich tappet is defective as follows:
  • ‒ Remove valve cover.
  • ‒ Rotate crankshaft until cams of tappets to be cheked are pointing upwards.
 
V15-0708
  • ‒ → Press tappet downwards with a wooden or plastic edge. Should free travel of more than 0.1 mm be left before valve starts to open, renew tappet.
Important!
After installation of new tappets, the engine should not be started for approx. 30 minutes (valve-piston contact).

Renewing camshaft oil seal > < Reworking valve seats