Volkswagen Workshop Service and Repair Manuals

Removal

• ‒ Remove upper toothed belt guard.
• ‒ Set crankshaft to No. 1 TDC.
• ‒ Release tension on toothed belt and remove.
• ‒ Remove camshaft sprocket.
• ‒ Remove woodruff key from camshaft.
• ‒ Screw camshaft sprocket securing bolt with washer into camshaft until it goes not further.

• ‒ Unscrew inner part oil seal extractor 2085 two turns (approx. 3mm) out of outer part and lock in position with knurled screw.

• ‒ → Lubricate threaded head of oil seal extractor, place in positoin and screw under pressure as far as possible into oil seal.
• ‒ Loosen knurles screw and turn inner part against camshaft until seal has been extracted.
• ‒ Clamp extractor on flat surfaces in vice and remove oil seal with pliers.

Installation

• ‒ Lightly lubricate oil sealing lip and outer edge of oil seal.
• ‒ Put oil seal into position with sleeve from 10-203 and press it in flush using thrust sleeve 10-203.
• ‒ Install toothed belt =>page 13-13 .