Volkswagen Workshop Service and Repair Manuals

The following sealing operations can be performed on the injection pump:

• ◆ Observe rules for cleanliness
  
• ◆ Removing and installing throttle lever or return spring
• ◆ Renewing throttle lever bush -36-, throttle lever O ring -34- and seal -32- between pump cover and pump body => Page 23-63
• ◆ Renewing O ring -11- for fuel delivery adjustment screw => Page 23-67
• ◆ Renewing O ring -3- for idling speed boost shaft
  => Page 23-68

• ◆ Renewing O ring -28- for timing control cover => Page 23-69
• ◆ Renewing O ring -20/22- for CSA lever/cover => Page 23-69

• 10 Nm
• Injection pump cover
• O-Ring
• ◆ Renewing => Page 23-68
• Thrust ring
• Idling speed lever
• 10 Nm
• Circlip
• ◆ Lever off with screwdriver

• Spring
• Upper spring plate
• Lower spring plate
• O-Ring
• ◆ Renewing => Page 23-67
• Washer
• Fuel delivery adjustment screw
• ◆ Mark installation position
• Idling speed adjustment rod
• Spring washer
• Washer
• CSA lever
• ◆ Mark installation position

• Retainer for CSA lever
• Thrust ring
• O-Ring
• ◆ Renewing => Page 23-69
• CSA cover
• O-Ring
• ◆ Renewing => Page 23-69
• Fuel shut off valve, 40 Nm
• ◆ Must click when ignition switched on and off
• O-Ring
• ◆ Renew
• Valve with spring
• ◆ Renew together with fuel shut off valve

• Pipe connection with pressure valve
• ◆ Removing, installing and sealing => Page 23-70
• Shims
• ◆ Do not change assembly sequence
• O-Ring
• ◆ Renewing => Page 23-69
• Spring for timing control
• Cover for timing control
• Throttle lever shaft
• ◆ Press out with screwdriver handle
• Gasket
• ◆ Renewing => Page 23-63 without renewing bush

• Thrust washer
• O-Ring
• ◆ Renew
• Idling speed spring
• ◆ Unhook when removing pump cover
• ◆ Do not over tension
• Bush
• ◆ Renewing => Page 23-63
• Idling speed boost shaft
• Thrust washer