volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking coolant temperature sender > < Checking throttle valve control part
Motronic injection and ignition system from 08.95
Motronic injection and ignition system
Performing basic setting

Notes:

  • ◆ Only perform the basic setting when the throttle valve control part (J338), the Motronic control unit (J220) or the engine has been replaced.
  • ◆ The basic setting matches the Motronic control unit to the throttle valve control part with the ignition switched on.
  • ◆ If the basic setting is interrupted by the control unit, it can be, that the throttle valve is not on the mechanical idling stop due to soiling e.g. coking or an incorrectly adjusted accelerator cable. In this case the fault "Basic setting not performed" will be stored in fault memory. Thoroughly clean the soiled area in throttle valve control part. The next time the ignition is switched on the basic setting will be automatically performed again.

Special tools, testers and auxiliary items

  • ◆ Fault reader V.A.G 1551 or vehicle system tester V.A.G 1552 with cable V.A.G 1551/3

Test conditions

  • ● No faults stored in fault memory
    , interrogating fault memory

Test sequence

  • ‒ Connect fault reader V.A.G 1551 (V.A.G 1552) and select engine electronics control unit with the "Address word" 01. When doing this the ignition must be switched on but the engine not running.
    (Connecting fault reader and selecting engine electronics control unit => Page 01-6 .)
 
→ Indicated on display:
Rapid data transfer     HELP
Select function XX
  • ‒ Press keys 0 and 4 for the "Introduction of basic setting" function and confirm entry with Q key.
 
→ Indicated on display:
Introduce basic setting     HELP
Input display group number XX
  • ‒ Press keys 0, 9 and 8 for the "Display group number 98" and confirm entry with Q key.
 
→ Indicated on display:
(1...4 = Display zones)
System in basic setting 98     ⇒
     1     2     3     4

Note:

After confirming the display group number 98 the throttle valve positioner will be moved to the min., max. and then into the start position. The control unit stores the appropriate throttle valve of angle in the permanent memory. The throttle valve will then remain in the start position.

  • ‒ Check the specifications (display zones1...4):

Display zones

1

2

3

4

Display group 98: Basic setting throttle valve control part

Display

x.xxx V

x.xxx V

Text

Text

Indicated

Throttle valve potentiometer voltage

Throttle valve positioner voltage

Operating mode

Basic setting status

Working range

0.000...5.000 V

0.000...5.000 V

---

---

Specification

---

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Idling

ADP. runs

4.000...5.000 V

3.000...4.000 V

Idling

ADP. OK.
(ADP. ERROR
appears if the basic setting is not successful)

If specification is not attained , check throttle valve control part

  • ‒ Terminate engine basic setting at earliest after 30 seconds by pressing the⇒ key.
  • ‒ Press keys 0 and 6 for the "End data transfer" function and confirm input with the Q key.

Checking coolant temperature sender > < Checking throttle valve control part