Volkswagen Workshop Service and Repair Manuals

Removing –  Remove rear door trim → General body repairs, interior; Rep. Gr.70. –  Remove housing. –  Removing and installing lock cylinder housing → Chapter.

–  Lever out cap -1-. –  Lower door window until spreader pin -2- and spreader plug -3- are accessible in the cut-out of the window regulator.   Note If the work step cannot be carried out because there is a fault with the electric window regulator, remove motor to slide window down. –  Screw a 5 mm bolt (approx. 70 mm long) in the spreader pin -2- and pull out from spreader plug -3-. –  Now screw an 8 mm bolt (approx. 80 mm long) into spreader plug -3-.   Note When screwing in bolt, do not exert too great a pressure on the spreader plug because otherwise the plug will fall into the door. –  Pull spreader plug out of window guide and thereby out of door window. –  When doing this, press window regulator cable -2- to side using a screwdriver.

–  Pull off seal -1- from centre column to window aperture seal -2-. –  Lever out cap -3-. –  Then remove screw that becomes visible.

–	Using a screwdriver -1-, lift up locking lug -2- and take filler piece -3- upwards out of window column -4-.

–  Grasp inner window aperture seal -1- using pliers -2-. Then move pliers in direction of arrow whilst lifting the window aperture seal -1- up out of door flange with light twisting motion at the same time. –  To ease removal of the window aperture seal, use a wedge -3- to supplement the pliers.

–  Slide door window -1- upwards and take out of door towards interior -arrow-.

–  Pull off window guide -1- in upper area and remove cross-head -2- in centre column.   Note t  The cross-head screw -2- will gradually be discontinued. Instead, the centre column will be clipped in at the top of the door. t  The remaining work sequence is the same.

–  Remove hexagon bolt -1-. –  Pull centre column -2- off quarter light window seal -3- and pull downwards out of upper window guide.

–  Take centre column -1- upwards out of door.

–  Remove bellows -1- from B-pillar. –  Separate connector -2-.

–  Remove bolts -arrows-. –  Unscrew bolts -1- (for lock).

–  Pull assembly carrier off door from above, lift up and lever out of door towards hinge side -arrow- of door. –  The release the two clips for the wiring off the reinforcement panel in the door and pull wire out of rubber boot.