volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview|Part II > < Assembly overview
Part I
   
Part I
1 - 45 Nm
2 - Engine bracket
3 - 25 Nm
4 - Bracket
5 - Toothed belt guard - upper part
6 - Toothed belt guard - centre part
7 - 20 Nm
8 - Washer
9 - Tensioning roller
q   Checking semi-automatic toothed belt tensioning roller → Chapter.
10 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
11 - Rear toothed belt guard
12 - O-ring
q   Renew
13 - Coolant pump
q   Check for ease of movement.
q   If damaged or leaking, renew complete.
q   Removing and installing → Chapter.
14 - 15 Nm
15 - Crankshaft belt pulley
16 - 90 Nm + 1/4 turn (90 °) further
q   Renew
q   Threads and shoulder must be free of oil and grease.
q   Use counterhold tool -3415- to loosen and tighten.
17 - Toothed belt guard - lower part
18 - 10 Nm
q   Renew
19 - Pulley
q   For power steering vane pump.
20 - Poly V-belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing and installing → Chapter.
21 - Pulley and vibration damper
q   Can only be installed in one position, holes are offset.
q   Note position when installing toothed belt → Chapter
22 - 25 Nm
23 - Poly V-belt tensioner
q   Swivel with open jaw spanner to slacken poly V-belt → Chapter.

   

Assembly overview|Part II > < Assembly overview