Golf Mk4
| Assembly overview - Repairing gearbox housing and clutch housing |
| Special tools and workshop equipment required |
| t | Drift -VW 295- |
| t | Adapter -VW 295 A- |
| t | Thrust pad -VW 447 H- |
| t | Thrust pad -VW 512- |
| t | Tube -VW 415 A- |
| t | Thrust piece -VW 454- |
| t | Drift -VW 222 A- |
| t | Torque wrench -V.A.G 1331- |
| t | Internal puller -1 - Kukko 22/1- |
| t | Counter support -4 - Kukko 22/1- |
| 1 - | Gearbox housing |
| q | If renewed: adjust input shaft and differential → Chapter |
| 2 - | Needle bearing |
| q | For output shaft |
| q | Removing → Fig. |
| q | Installing and securing → Fig.. |
| 3 - | Oil filler plug, 30 Nm |
| q | Without magnet |
| 4 - | Shim |
| q | For input shaft |
| q | Adjustment overview → Chapter |
| 5 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Pressing out → Fig. |
| q | Pressing in → Fig. |
| q | If renewed: adjust input shaft → Chapter |
| 6 - | Tapered roller bearing outer race |
| q | For output shaft |
| q | Removing and installing → Fig. |
| q | If replaced: Adjust output shaft → Chapter. |
| 7 - | Shim |
| q | For output shaft |
| q | Adjustment overview → Chapter |
| 8 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Fig. |
| q | If renewed: adjust input shaft → Chapter |
| 9 - | Needle bearing |
| q | Removing and installing → Fig. |
| 10 - | Dowel sleeve |
| q | Qty. 2 |
| 11 - | Starter bush |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| q | Can be renewed with gearbox installed. |
| 12 - | Clutch housing |
| q | When renewing: adjustment overview → Chapter |
| 13 - | Guide sleeve |
| q | With input shaft seal and vulcanised or bonded O-ring |
| q | Driving out oil seal → Fig.. |
| q | Driving in oil seal → Fig.. |
| q | Remove guide sleeve to change oil seal |
| q | If O-ring is damaged or has come loose, renew guide sleeve and O-ring together |
| 14 - | Socket head bolt, 20 Nm |
| q | Self-locking |
| q | Always renew |
| 15 - | Speedometer drive |
| q | Aluminium, tighten to 30 Nm |
| q | Plastic (polyamide), tighten to 10 Nm |
| 16 - | Oil drain plug, 30 Nm |
| q | Without magnet |
| 17 - | Tapered roller bearing outer race |
| q | For differential |
| q | Driving in and out → Item. |
| q | If renewed, adjust differential → Chapter |
| 18 - | Magnet |
| q | Held in place by housing joint surface |
| 19 - | Tapered roller bearing outer race |
| q | For differential |
| q | Driving in and out → Chapter. |
| q | If renewed, adjust differential → Chapter |
| 20 - | Shim |
| q | For differential |
| q | Adjustment overview → Chapter |
| 21 - | Seal |
| q | Renewing → Chapter |
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