Volkswagen Workshop Service and Repair Manuals > Golf Mk4 > Power transmission | 6-speed manual gearbox 02M, 02Y, all-wheel drive | Final drive, differential, differential lock | Renewing bevel box output flange oil seal (bevel box removed)

Removing

–	Remove bevel box → Chapter.

–	Set bevel box in gearbox holder on hole -arrow- marked with the number -4-.

–	Then align bevel box with remaining 3 holes and secure. Nuts -A- M 12 x 10 (Qty. 4).

–	Lock bevel box output shaft using support plate -T10108/1-.

–	Remove hexagon nut for output flange.

-A- - Socket for 3/4" drive

–	Pull out output shaft with seal and inner bearing race.

-A- -Three arm puller -Kukko 45-2 -

–	Seat thrust pad -V.A.G 40-105- on output shaft.

–	Pull inner bearing race off output flange using tapered roller bearing puller.

–	Remove seal from output shaft.

–	Clean residual locking fluid from thread of shaft bevel gear.

Volkswagen Workshop Service and Repair Manuals