volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Engine lubrication > < Installing
Checking hydraulic bucket tappets
Checking hydraulic bucket tappets
Special tools and workshop equipment required
t  Feeler gauges
t  Wooden/plastic wedge
  Note
t  Renew defective bucket tappets complete (cannot be adjusted or repaired).
t  Irregular valve noises when starting engine are normal.
Test procedure
–  Start engine and run until engine oil temperature reaches approx. 80 °C.
–  Increase engine speed to about 2500 rpm for approx. 2 minutes.
If the hydraulic tappets are still noisy, locate defective tappet as follows:
Engine codes AGP, AQM
–  Remove upper part of intake manifold.
Continuation for all engine codes
–  Remove cylinder head cover.
–  Rotate crankshaft clockwise until cam of tappet to be checked is pointing upwards.
–  Determine play between cam and bucket tappet.
–  If play exceeds 0.1 mm, renew bucket tappet. If play is less than 0.1 mm or there is no play, continue with check as follows:
   
–  Press bucket tappet downwards using wooden or plastic wedge. If free travel in excess of 0.1 mm is noticeable before tappet opens valve, renew tappet.
  Note
When new bucket tappets have been installed the engine must not be started for about 30 minutes. Hydraulic compensation elements must settle (otherwise valves will strike pistons).
  V15-0708

Engine lubrication > < Installing