volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of charge air cooling > < Assembly overview - Engine code AGR
Assembly overview: Engine code AHF, ALH, ASV
   
Assembly overview: Engine code AHF, ALH, ASV
1 - Exhaust manifold
q   With turbocharger
q   Only renew complete
2 - Intake manifold
3 - From charge air cooler
4 - Gasket
q   Renew.
q   Coating (beading) towards intake manifold
5 - 25 Nm
6 - Gasket
q   Note installation position.
7 - Bracket
q   For heat shield, item → Item
8 - Washer
9 - Heat shield
q   Engage in bracket, item → Item
10 - Turbocharger
q   Only renew complete with exhaust manifold
q   To remove turbocharger, detach right-hand drive shaft from gearbox: → Rep. Gr.40
q   Checking charge pressure control → Chapter
11 - Pressure unit
q   For charge pressure control
q   Integral part of turbocharger and cannot be replaced.
12 - From air cleaner
13 - Gasket
q   Renew
14 - Seal
q   Renew
15 - Oil return line
q   To cylinder block
16 - Banjo bolt, 40 Nm
17 - 15 Nm
18 - 40 Nm
19 - Bracket
20 - 25 Nm
21 - Gasket
q   Renew
22 - Front exhaust pipe
23 - Union, 30 Nm
q   Renew
q   Coat threads and bolt head seating surface with hot bolt paste -G 052 112 A3-.
q   Fill connection with engine oil before attaching oil supply line.
24 - 10 Nm
25 - Oil supply line
q   From oil filter bracket → Item
q   Fill connection with engine oil before attaching oil supply line.
q   Removing and installing → Chapter.

   

Assembly overview - parts of charge air cooling > < Assembly overview - Engine code AGR