Golf Mk4
Assembly overview: Engine code AHF, ALH, ASV |
1 - | Exhaust manifold |
q | With turbocharger |
q | Only renew complete |
2 - | Intake manifold |
3 - | From charge air cooler |
4 - | Gasket |
q | Renew. |
q | Coating (beading) towards intake manifold |
5 - | 25 Nm |
6 - | Gasket |
q | Note installation position. |
7 - | Bracket |
q | For heat shield, item → Item |
8 - | Washer |
9 - | Heat shield |
q | Engage in bracket, item → Item |
10 - | Turbocharger |
q | Only renew complete with exhaust manifold |
q | To remove turbocharger, detach right-hand drive shaft from gearbox: → Rep. Gr.40 |
q | Checking charge pressure control → Chapter |
11 - | Pressure unit |
q | For charge pressure control |
q | Integral part of turbocharger and cannot be replaced. |
12 - | From air cleaner |
13 - | Gasket |
q | Renew |
14 - | Seal |
q | Renew |
15 - | Oil return line |
q | To cylinder block |
16 - | Banjo bolt, 40 Nm |
17 - | 15 Nm |
18 - | 40 Nm |
19 - | Bracket |
20 - | 25 Nm |
21 - | Gasket |
q | Renew |
22 - | Front exhaust pipe |
23 - | Union, 30 Nm |
q | Renew |
q | Coat threads and bolt head seating surface with hot bolt paste -G 052 112 A3-. |
q | Fill connection with engine oil before attaching oil supply line. |
24 - | 10 Nm |
25 - | Oil supply line |
q | From oil filter bracket → Item |
q | Fill connection with engine oil before attaching oil supply line. |
q | Removing and installing → Chapter. |