volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing parts of charge air cooling > < Engine codes ARL, ASZ
Engine code AXR
   
Engine code AXR
1 - Oil supply line
q   Before installing, fill turbocharger with engine oil through oil supply line connection.
2 - Union nut, 22 Nm
3 - 22 Nm
4 - Union, 30 Nm
q   Renew
q   Coat threads and bolt head contact surface with -G 052 112 A3-.
5 - 10 Nm
6 - Banjo bolt, 25 Nm
7 - Seal
q   Renew
8 - Intake manifold
9 - Gasket
q   Renew
q   Note installation position.
10 - Washer
11 - 25 Nm
q   Renew
12 - Support
q   Between turbocharger and cylinder block.
13 - 40 Nm
q   First tighten all bolts by hand
14 - Connecting pipe
q   Air filter/turbocharger
15 - Transition piece
16 - Turbocharger
q   Renew only complete with exhaust manifold
q   To remove turbocharger, unbolt right-hand drive shaft from gearbox → Rep. Gr.40
17 - Gasket
q   Renew
18 - Union, 40 Nm
19 - Oil return line
q   To cylinder block
20 - 17 Nm
21 - Vacuum hose
q   To charge pressure control solenoid valve -N75-
q   Vacuum hose schematic diagram → Chapter
22 - 20 Nm
q   First tighten all bolts by hand
23 - 20 Nm
q   Renew
24 - Heat shield
25 - Front exhaust pipe
26 - Bracket
q   For oil supply line → Item
q   Before installing, secure oil supply line
27 - 22 Nm
q   Renew
28 - Connecting pipe
q   To exhaust gas recirculation cooler → Chapter

   

Removing and installing parts of charge air cooling > < Engine codes ARL, ASZ