volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installing new outer panel for door > < Removing
Installing
Installing
  Caution
Bolts of different types are used to secure door outer panel. If these are fitted in the wrong positions, the door outer panel will be damaged.
   
–  Carefully fit door outer panel.
–  Insert all bolts -2, 3 and 4-.
l  Observe correct usage for the different types of bolts.
t  Feature for bolt -2-: bolt with pointed end and thin washer.
t  Feature for bolt -3-: bolt without pointed end but with thick washer.
t  Feature for bolt -4-: bolt with pointed end and thick washer.
–  Check whether the securing strut guide pins are located in the appropriate guide holes in door inner part. Then first tighten all bolts -2, 3 and 4-.
l  Observe correct specified torque for the different types of bolts.
Specified torque for bolt -2-: 10 Nm.
Specified torque for bolt -3-: 14 Nm.
Specified torque for bolt -4-: 10 Nm.
Further installation is performed in the reverse order of removal.

   

Installing new outer panel for door > < Removing