volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Engine codes: BUB, CBRA > < Engine codes: AXW, AXX, BGU, BHY, BLR, BLX, BLY, BPY, BSE, BSF, BVX, BVY, BVZ, BWA, BYD, CAWB, CBFA and CCTA

Golf Mk5

Engine codes: BGP, BGQ, BTK, CBTA and CBUA
Engine codes: BGP, BGQ, BTK, CBTA and CBUA
Special tools and workshop equipment required
   
t  Torque wrench -V.A.G 1331/- (5…50 Nm)
  Note
t  The ancillary bracket for air conditioner compressor and related components can be removed and installed without the refrigerant circuit being opened.
t  To remove poly V-belt: → Engine; Rep. gr.13
t  Poly V-belt routing → Fig.
  W00-0427
1 - Ancillary bracket for alternator and air conditioner compressor
t  Number on ancillary bracket -07K 903 143 B-
Removing
–  Loosen air conditioner compressor and remove hexagon bolt -6-. Remove air conditioner compressor from ancillary bracket and secure to body with suitable material (e.g.welding wire) → Fig..
–  Unscrew bolts from ancillary assembly bracket.
2 - Multi-point socket head bolt M8X60
q   25 Nm.
3 - Multi-point socket head bolt M8X110
q   25 Nm.
4 - Hexagon socket head bolt M8X30
q   25 Nm.
q   Qty. 4
5 - Air conditioner compressor
q   Removing and installing → Chapter
6 - Hexagon bolts M8×85
q   Qty. 3
q   25 Nm.
7 - Dowel sleeves
q   Qty. 2
q   Ensure proper seating between ancillary bracket and air conditioner compressor.

   
Securing air conditioner compressor to body
If compressor is removed without opening refrigerant circuit, it should be secured to body using suitable material, for example, welding wire.
When doing this, ensure that refrigerant hoses on air conditioner compressor are not strained.
  N87-0382
Poly V-belt routing
1 - Upper idler pulley
2 - Poly V-belt pulley for alternator
3 - Lower idler pulley
4 - Poly V-belt for alternator and air conditioner compressor
5 - Poly V-belt pulley for air conditioner compressor
6 - Poly V-belt for air conditioner compressor
7 - Poly V-belt pulley for crankshaft
8 - Tensioning roller for poly V-belt for air conditioner compressor
9 - Tensioning roller for poly V-belt for alternator and cooling system pump
10 - Poly V-belt pulley for coolant pump
  N87-10330

Engine codes: BUB, CBRA > < Engine codes: AXW, AXX, BGU, BHY, BLR, BLX, BLY, BPY, BSE, BSF, BVX, BVY, BVZ, BWA, BYD, CAWB, CBFA and CCTA