volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - hydraulics (RHD) > < Installing
Assembly overview - hydraulics (LHD)
   
Assembly overview - hydraulics (LHD)
1 - Brake fluid reservoir
2 - Spring-type clip
3 - Supply hose
q   Rubber
q   From 12. 05, plastic → Fig.
q   Golf 2009 ►, plastic → Fig.
4 - Master cylinder
q   Removing and installing → Chapter
5 - Clip
q   Pull clip out to stop to remove or install line between master and slave cylinders
6 - Support
q   To remove and install, separate master cylinder from clutch pedal, Golf 2004 ► → Chapter, Golf 2009 ► → Chapter, Golf Plus → Chapter
7 - Clutch pedal
q   Removing and installing, Golf 2004 ► → Chapter
q   Removing and installing, Golf 2009 ► → Chapter
q   Removing and installing, Golf Plus → Chapter
8 - Hexagon nut, → Item
9 - O-ring
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue „ETKA“
10 - Seal
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue „ETKA“
11 - Pipe/hose line
q   Allocation → Electronic parts catalogue „ETKA“
q   To remove, remove battery and battery tray → Electrical system; Rep. gr.27.
12 - Bracket
q   For pipe/hose line → Item
q   Secured to body
13 - Plastic line
q   Allocation → Electronic parts catalogue „ETKA“
q   To remove, remove battery and battery tray → Electrical system; Rep. gr.27.
14 - Clip
q   Pull clip out to stop to remove or install line between master and slave cylinders
15 - Slave cylinder
q   Removing and installing → Chapter
16 - Dust cap
17 - Bleeder valve
q   Bleeding clutch system → Chapter
18 - Gearbox
19 - Hexagon bolt → Item
20 - Bracket
q   For pipe/hose line → Item

   
Seals and O-rings for pipe/hose line or plastic line
  N30-10294
ItemMaterial of line connection
1Line connection with circumferential groove -arrow 1-
2Line connection with shoulder -arrow 2-
3Line connection with shoulder -arrow 2- and circumferential groove -arrow 3-

l  For line connection having circumferential groove -arrow 1- and -arrow 3-, a seal or O-ring must be set there.
   
Supply hose -1- of plastic
l  The seals -2- must be located in supply hose housing.
  N30-10128

Assembly overview - hydraulics (RHD) > < Installing