volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing seal for right flange shaft on outside of bevel box > < Renewing seal on gearbox between bevel box and gearbox
Removing and installing right flange shaft
   
Removing and installing right flange shaft
Special tools and workshop equipment required
t  Used oil collection and extraction unit -V.A.G 1782-
t  Puller -T10037-
t  Socket -T10107-

   
Removing
–  Remove right drive shaft → Running gear - front and four-wheel drive; Rep. gr.40.
–  Unbolt heat shield for right drive shaft from bevel box -arrows-.
  A39-0277
–  Position used oil collection and extraction unit -V.A.G 1782- under gearbox.
–  Remove countersunk bolt for right flange shaft with socket -T10107- by screwing 2 bolts into flange and counterholding flange shaft with a lever.
  A34-0615
–  Pull out flange shaft with puller -T10037-.
Installing
Install in reverse order of removal. During this step, observe the following:
  Note
Renew flange shaft countersunk bolt.
  A39-0287
–  Remove seal -A- from groove -arrow- and renew.
–  Carefully drive in flange shaft while turning it.
–  Secure flange shaft with new countersunk bolt, torque specification → Chapter
–  Install right drive shaft → Running gear - front and four-wheel drive; Rep. gr.40.
–  Check oil level in bevel box and top up → Chapter.
Specified torques
  N39-10211
ComponentNm
Heat shield for drive shaft to bevel box25

   

Renewing seal for right flange shaft on outside of bevel box > < Renewing seal on gearbox between bevel box and gearbox