volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Specified torques > < Removing

Golf Mk5

Installing
Installing
Install in the reverse order of removal, observing the following:
–  Align selector housing parallel to body.
l  Distance to body must be same on both sides.
Secure selector housing → Item or → Item.
   
–  Route cables -1- from selector mechanism -2- to gearbox as follows:
l  Cables must lie parallel to each other and must not cross.
l  Cables must be laid in the intended indentation in heat shield -3-.
  Note
In the close-up, the heat shield is shown from above.
  A34-0610
Clip -A- holds cables and heat shield together in position.
The holes in the cable end-pieces have different diameters.
Allocation of cable end-pieces → Fig.
  N34-11247
–  Spread a small quantity of grease on pins -arrows- of gearbox selector lever -1- and, as needed, relay lever -2-.
l  Allocate grease using → Electronic parts catalogue (ETKA).
–  Renew securing clip -3- and, for metal relay lever, securing clip -4- each time they are removed.
–  Secure gear selector cable with securing clip -3- and gate selector cable with securing clip -4-.
Cable end-piece to plastic relay lever
–  Fit relay lever and cable end-piece together → Fig..
–  Insert gate selector cable in cable end-piece.
Continued for all selector mechanisms
–  If present, set interior monitoring sensor -G273- on rear securing nuts → Electrical system; Rep. gr.96.
–  Install centre console securing bracket and centre console → General body repairs, interior; Rep. gr.68.
–  Install gaiter with selector knob and noise insulation. Golf, Eos and Scirocco → Chapter, Touran → Chapter, Golf Plus , → Chapter Passat, Passat CC and CC → Chapter
–  Install underbody panels → General body repairs, exterior; Rep. gr.50.
Vehicles with four-wheel drive
–  Install propshaft. → Rep. gr.39
Continuation for all
–  Assemble exhaust system free of tension and attach tunnel cross-piece → Rep. gr.26.
Adjust selector mechanism → Chapter.
–  If removed, install complete air filter housing → Rep. gr.23 or → Rep. gr.24
–  Follow procedure after connecting battery → Electrical system; Rep. gr.27.
  N34-10000

Specified torques > < Removing