volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing input shaft, output shafts, differential, bevel box and selector rods > < Assembly overview
Removing and installing gearbox housing and selector mechanism
   
Removing and installing gearbox housing and selector mechanism
1 - Countersunk bolt → Item
2 - Flange shaft with compression spring
q   Removing and installing → Chapter
q   Assembling → Chapter
3 - Retaining ring
q   For sealing cover → Item
q   Fitted from gearbox date 21 01 8
4 - Sealing cover
q   Secured with retaining ring from gearbox date 21 01 8
q   Removing and installing “without” retaining ring → Chapter
q   Removing and installing “with” retaining ring → Chapter
q   Allocate components according to → Electronic parts catalogue “ETKA”.
5 - Retaining ring
q   For deep groove ball bearing of input shaft → Item
6 - Reversing light switch -F4-, 20 Nm
7 - Seal
q   Always renew
8 - Oil drain plug
q   Torque setting → Fig.
9 - Seal
q   Always renew
10 - Locking bolt, 45 Nm
q   For selector shaft
11 - Bolt, 15 Nm + 90° turn further
q   Bolt with captive washer only as replacement part
q   Always renew; allocate shim according to → Electronic parts catalogue “ETKA”
q   Allocation of bolts as replacement part → Fig.
12 - Bolt, 15 Nm + 90° turn further
q   Without washer
q   Always renew; allocate shim according to → Electronic parts catalogue “ETKA”
q   Allocation of bolts as replacement part → Fig.
13 - Selector mechanism
q   Repairing → Chapter
q   Removing with gearbox installed:
t  Remove battery and battery tray → Electrical system; Rep. Gr.27.
t  Remove selector cables and gearbox selector lever → Chapter.
t  Unscrew locking bolt → Item and remove selector mechanism from gearbox
14 - Bolt, 20 Nm
q   Always renew
15 - O-ring
q   Always renew
16 - Clutch housing
q   Repairing → Chapter
17 - Gearbox housing
q   Repairing → Chapter

   
Allocation of bolts as replacement parts
A - Bolt with captive washer
B - Bolt without washer
C - Bolt with captive washer
  N34-10565

Removing and installing input shaft, output shafts, differential, bevel box and selector rods > < Assembly overview