Golf Mk5
Assembly overview - input shaft |
Note
t | When installing new gears or new input shaft, refer to → Electronic parts catalogue „ETKA“ and technical data. |
t | If the position of the tapered roller bearings is affected when parts are exchanged, the input shaft must be readjusted. See adjustment overview → Chapter. |
1 - | Clutch housing |
2 - | Tapered roller bearing outer race |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
3 - | Tapered roller bearing inner race |
q | Pressing off → Fig. |
q | Pressing on → Fig. |
4 - | Input shaft |
q | Adjusting → Chapter |
5 - | Gear wheel for 3rd gear |
q | Installation position: shoulder faces 4th gear |
q | Pressing off → Fig. |
q | Pressing on → Fig. |
6 - | Retaining ring |
q | Always renew |
7 - | Gear wheel for 4th gear |
q | Pressing off with tapered roller bearing outer race and sleeve → Fig. |
q | Pressing on → Fig. |
q | Collar faces 3rd gear |
8 - | Tapered roller bearing inner race |
q | Pressing off with 4th gear wheel and sleeve → Fig.. |
q | Pressing on → Fig. |
9 - | Thrust washer |
10 - | Tapered roller bearing outer race |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
11 - | Shim |
q | Determining thickness → Chapter |
12 - | Gearbox housing |
13 - | Sleeve |
q | For needle bearing |
q | Press off with gear wheel for 4th gear and tapered roller bearing inner race → Fig. |
q | Pressing on → Fig. |
q | Set thrust washer → Item in place before installing |
14 - | Needle bearing |
15 - | Synchromeshed gear for 5th gear |
16 - | Wave spring washer |
q | From gearbox date 26 05 8 |
q | In this case, install only locking piece springs without angled ends. (As shown in → Fig. - item 1-) |
q | Allocate according to → Electronic parts catalogue „ETKA“ |
17 - | Synchro-ring for 5th gear |
q | With cast locking pieces → Fig. |
q | Check for wear → Fig. |
18 - | Locking collar with synchro-hub for 5th and 6th gears |
q | Pull off individually → Chapter |
q | Pull off together with gearbox housing → Chapter |
q | Dismantling and assembling → Fig. and → Fig. |
q | From gearbox date 12 06 6, locking collar modified → Item |
q | Adjusting 5th and 6th gears, from gearbox date 12 06 6 → Fig. |
q | Adjusting 5th and 6th gears, through gearbox date 11 06 6 → Fig. |
q | Installation of springs with angled ends for locking pieces → Fig. |
19 - | Synchro-ring for 6th gear |
q | With cast locking pieces → Fig. |
q | Check for wear → Fig. |
20 - | Wave spring washer |
q | From gearbox date 26 05 8 |
q | In this case, install only locking piece springs without angled ends. (As shown in → Fig. - item 1-) |
q | Allocate according to → Electronic parts catalogue „ETKA“ |
21 - | Synchromeshed gear for 6th gear → Item |
22 - | Needle bearing → Item |
q | For 6th gear |
q | Renew together with sleeve |
23 - | Sleeve → Item |
q | For 6th gear needle bearing. |
q | Renew together with needle bearing |
24 - | Thrust washer |
q | Through gearbox date 20 08 6 |
25 - | Cylindrical roller bearing inner race |
q | Allocation → Fig. |
q | Through gearbox date 20 08 6 |
q | Mark before removing |
q | Do not interchange with cylinder roller bearing inner race of output shaft. |
26 - | Inner race for cylindrical roller bearing with thrust washer |
q | Allocation → Fig. |
q | For input shaft |
q | From gearbox date 21 08 6 |
27 - | Bolt → Item |
q | Allocation → Fig. |
q | Self-locking |
q | Always renew |