volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing > < Removing and installing toothed belt (vehicles with engine support bolted further away from engine)
Removing and installing cylinder head
Removing and installing cylinder head
  Note
t  From 05.05 a modified engine support has been introduced, it is no longer necessary to support the engine for the procedure „removing and installing the cylinder head“.
t  -1-: Engine support ► 05.05 (support necessary)
   
t  -2-: Engine support 06.05 ► ( (support not necessary)
  A13-10363
Special tools and workshop equipment required
t  Drip tray -V.A.G 1306- or drip tray -VAS 6208-
t  Torque wrench -V.A.G 1331-
t  Torque wrench -V.A.G 1332-
t  Hand vacuum pump with accessories -V.A.G 1390-
t  Water drainage container -V.A.G 1390/1-
t  Retainer -T10014- (only vehicles ► 05.05)

Special tools and workshop equipment required
   
t  Support bracket -10-222A- with adapters -10-222A/13- (only vehicles ► 05.05)
  Note
t  From 05.05 a modified engine support has been introduced, it is no longer necessary to support the engine for the procedure „removing and installing the cylinder head“.
t  -1-: Engine support ► 05.05 (support necessary)
  W00-0225
t  -2-: Engine support 06.05 ► ( (support not necessary)
t  All cable ties which are opened or cut through when cylinder head is removed must be replaced in the same position when cylinder head is installed.
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, activated charcoal filter system, coolant and refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  Ensure that there is sufficient clearance to all moving or hot components.
  A13-10363

Removing > < Removing and installing toothed belt (vehicles with engine support bolted further away from engine)