volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - poly V-belt drive > < Dismantling and assembling engine
Assembly overview - toothed belt drive
   
Assembly overview - toothed belt drive
1 - Toothed belt guard - upper part
2 - 100 Nm
3 - 25 Nm
4 - Camshaft toothed belt pulley
5 - Hub
q   With sender wheel.
q   Use counter-hold tool -T10051- to loosen and tighten.
q   To remove, use puller -T10052-.
q   Removing and installing → Chapter, Removing and installing camshaft.
6 - 10 Nm
q   Renew
7 - Rear toothed belt guard
8 - 25 Nm
9 - Sealing grommet
q   Renew if damaged
10 - 20 Nm + 1/8 turn (45 °) further
11 - Tensioning roller
12 - 20 Nm
13 - Idler roller
14 - Coolant pump
q   Removing and installing → Chapter.
15 - Crankshaft toothed belt pulley
16 - 120 Nm + 1/4 turn (90 °) further
q   Renew
q   Use counter-hold tool -3415- to loosen and tighten.
q   Do not additionally oil or grease thread and shoulder.
q   Turning further can be done in several stages.
17 - 15 Nm
18 - Toothed belt guard - lower part
19 - Pulley and vibration damper
q   Can only be installed in one position. Holes are off-set
20 - 10 Nm + 1/4 turn (90 °) further
21 - Cover
22 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
23 - 40 Nm + 1/2 turn (180 °) further
24 - Toothed belt guard - centre part
25 - Engine bracket

   

Assembly overview - poly V-belt drive > < Dismantling and assembling engine