volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head cover > < Cylinder head
Assembly overview - cylinder head
   
Assembly overview - cylinder head
1 - Cylinder head bolt
q   Renew
q   Observe sequence when loosening and tightening
q   Specified torque: 40 Nm + 1/2 turn (180°) further.
2 - 10 Nm
3 - Cylinder head cover
q   Removing and installing → Chapter
4 - Seal
q   Renew if damaged or leaking
5 - Cylinder head cover gasket
q   Renew if damaged or leaking
6 - Bracket
7 - 10 Nm
8 - Oil filler cap
9 - 4 Nm
10 - Inlet camshaft control valve 1 -N205-
q   Removing and installing → Chapter.
11 - Gasket
q   Renew
12 - Cable retainer
13 - 10 Nm
14 - 10 Nm
15 - Housing
16 - Gasket
q   Renew
17 - Transport bracket
18 - 25 Nm
19 - 10 Nm
q   Threaded stud for intake manifold
20 - Partition
21 - Cylinder head gasket
q   Renew
q   Note installation position: Part No. towards cylinder head
22 - 10 Nm
23 - Hall sender -G40-
24 - Seal
25 - 10 Nm
q   Stud for tensioning roller
26 - 20 Nm
q   Stud for exhaust manifold
27 - Bracket
28 - 10 Nm

   
Checking cylinder head for distortion
–  Use straightedge and feeler gauge to check for distortion at several points.
t  Max. permissible distortion: 0.1 mm
  V15-0654

Removing and installing cylinder head cover > < Cylinder head