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Part III, vehicles without split toothed belt guard > < Assembly overview - cylinder block attachments|Part I

Golf Mk5

Part II, vehicles without split toothed belt guard
Part II, vehicles without split toothed belt guard
  Note
Vehicles as of 01/2006 have a new toothed belt guard. Identification: top part of toothed belt guard has no cover → Item and the toothed belt guard is split in the area of the engine bracket. Assembly overview - vehicles with split toothed belt guard → Chapter.
   
1 - 10 Nm
2 - Upper toothed belt guard
3 - 50 Nm +180° (1/2 turn) further
q   Use counterhold tool -3036- to loosen and tighten.
4 - Camshaft pulley
q   Locked in installation position by Woodruff key.
5 - 10 Nm
q   Insert with locking fluid.
6 - Rear toothed belt guard
7 - Woodruff key
q   Check for secure seating.
8 - 25 Nm
9 - Semi-automatic tensioning roller
10 - Coolant pump
q   Removing and installing → Chapter
11 - O-ring
q   Renew
12 - 25 Nm
13 - Damper wheel
14 - 15 Nm
15 - 35 Nm
16 - Damper wheel
17 - Sealing flange
q   Removing and installing → Chapter
18 - Crankshaft toothed belt pulley
q   Contact surface between toothed belt pulley and crankshaft must be free from oil
q   Fitting possible in one position only.
19 - 90 Nm + 90° (1/4 turn) further
q   Renew
q   Do not oil
q   Use counterhold tool -3415- to loosen and tighten.
20 - Toothed belt
q   Mark direction of rotation with chalk or felt pen before removing
q   Check for wear.
q   Removing and installing
   Golf → Chapter.
   Touran → Chapter.
21 - Lower toothed belt guard
22 - Engine bracket
23 - 45 Nm
24 - Toothed belt guard cover

   

Part III, vehicles without split toothed belt guard > < Assembly overview - cylinder block attachments|Part I