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Volkswagen Workshop Service and Repair Manuals

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Crankshaft > < Removing and installing flywheel

Golf Mk5

Removing and installing drive plate
Removing and installing drive plate
Special tools and workshop equipment required
   
t  Counterhold tool -VW 558-
t  Depth gauge
t  Hexagon bolt M8×45 and two M10 hexagon nuts
Loosening and tightening drive plate:
–  Secure counterhold -VW 558- to drive plate with hexagon bolt M8x45. Insert two M10 hexagon nuts between counterhold and drive plate.
  W00-0252
Installation position of counterhold: -A- to loosen, -B- to tighten.
Installing drive plate:
  N13-10121
–  Fit drive plate using packing plate with recesses -1-.
–  Fit new bolts -3- and tighten to 30 Nm.
–  Check dimension -a- at three points and calculate average.
  N13-0640
Specification: 19.5…21.1 mm
  Note
Measure through hole in drive plate to milled surface of cylinder block.
If specification is not attained:
  N13-0641
–  Remove drive plate again and fit shim -2-. Tighten bolts -3- again to 30 Nm.
–  Tighten bolts to 60 Nm and turn 90° (1/4 turn) further (turning further can be done in several stages).
  N13-0640

Crankshaft > < Removing and installing flywheel