volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview|Part II > < Assembly overview
Part I
   
Part I
1 - Bolt
q   45 Nm
2 - Engine bracket
3 - Poly V-belt tensioner
q   Swivel with open jaw spanner to slacken poly V-belt → Chapter
4 - Toothed belt guard - centre part
5 - Toothed belt guard - upper part
6 - Nut
q   20 Nm
7 - Washer
8 - Tensioning roller
q   Checking semi-automatic toothed belt tensioning roller → Chapter
9 - Toothed belt
q   Mark direction of rotation before removing
q   Check for wear
q   Do not kink
q   Removing, installing and tensioning → Chapter
10 - Bolt
q   20 Nm
11 - Rear toothed belt guard
12 - O-ring
q   Renew
13 - Coolant pump
q   Check for ease of movement
q   If damaged or leaking, renew complete
q   Removing and installing → Chapter
14 - Bolt
q   15 Nm
15 - Crankshaft belt pulley
16 - Bolt
q   90 Nm + 1/4 turn (90 °) further
q   Renew
q   Threads and shoulder must be free of oil and grease
q   Use counterhold tool -3415- to loosen and tighten
17 - Toothed belt guard - lower part
18 - Bolts
q   10 Nm
q   Renew
19 - Pulley
q   For aircon
20 - Poly V-belt
q   Mark direction of rotation before removing
q   Check for wear
q   Do not kink
q   Removing and installing → Chapter
21 - Pulley and vibration damper
q   Can only be installed in one position, holes are offset
q   Note position when installing toothed belt → Chapter
22 - Bolt
q   25 Nm

   

Assembly overview|Part II > < Assembly overview