Golf Mk5
Part I: Assembly overview - chain drive |
1 - | Valve timing housing |
q | Markings on valve timing housing → Fig. |
q | Lightly lubricate contact surfaces of oil seals before installing. |
q | Removing and installing → Chapter |
q | Dismantling and assembling → Fig.. |
q | Before installing valve timing housing, check strainer for soiling → Fig.. |
2 - | 8 Nm |
q | Insert with locking fluid -D 000 600 A2- |
3 - | Camshaft timing chain |
q | Before removing, mark direction of rotation (installation position) → Fig.. |
q | Installing → Chapter |
4 - | Exhaust camshaft adjuster |
q | Identification: 32A. |
q | Rotate engine only with camshaft adjuster installed. |
q | Installing → Chapter |
5 - | Intermediate shaft |
6 - | Tensioning plate |
q | For camshaft timing chain → Item |
7 - | Pivot pin, 18 Nm |
8 - | Chain tensioner, 40 Nm |
q | For camshaft timing chain → Item |
q | Only rotate engine when chain tensioner is installed. |
9 - | Seal |
q | Renew if damaged or leaking. |
10 - | Chain sprocket |
q | For intermediate shaft drive chain → Item |
q | Installing → Chapter |
11 - | Chain sprocket |
q | For camshaft timing chain → Item |
q | Installing → Chapter |
12 - | 60 Nm + 1/4 turn (90°) further |
q | Renew. |
q | To tighten and loosen, use counterhold -T10069- → Chapter |
13 - | Chain tensioner with tensioning plate |
q | For intermediate shaft drive chain → Item |
q | Before installing, release locking splines in chain tensioner using a small screwdriver and press tensioning plate against chain tensioner. |
q | Only rotate engine when chain tensioner is installed. |
14 - | Drive sprocket |
q | Built into crankshaft. |
q | Ground down tooth aligned with main bearing joint = TDC No. 1 cylinder → Chapter |
15 - | Drive chain for intermediate shaft |
q | Before removing, mark direction of rotation (installation position) → Fig.. |
q | Installing → Chapter |
16 - | Guide rail |
q | Remove and install together with intermediate shaft drive chain → Chapter |
17 - | Locating pin without collar, 10 Nm |
q | For guide rail → Item. |
18 - | 18 Nm |
19 - | 23 Nm |
20 - | Inlet camshaft adjuster |
q | Identification: 24E |
q | Rotate engine only with camshaft adjuster installed. |
q | Installing → Chapter |
21 - | 60 Nm + 1/4 turn (90°) further |
q | Renew. |
q | Contact surface of sender wheel must be dry around bolt head when installed. |
q | To remove and install, counterhold with 32 mm open-end spanner on camshaft → Chapter |
22 - | Guide rail |
q | For camshaft timing chain → Item |
23 - | Exhaust camshaft control valve 1 -N318- |
q | For exhaust camshaft. |
q | Removing and installing → Chapter |
q | Before removing, mark connector belonging to component. |
24 - | Inlet camshaft control valve 1 -N205- |
q | For inlet camshaft. |
q | Removing and installing → Chapter |
q | Before removing, mark connector belonging to component. |
25 - | Guide rail |
q | For camshaft timing chain |
q | Clipped into valve timing housing. |
Note
|