Golf Mk5
| Assembly overview - fuel tank (engine codes CAVA, CAVB, CAVC, CAVD) |
| 1 - | Cap |
| q | Renew if damaged. |
| 2 - | Securing bolt |
| 3 - | Earth connection |
| q | Check for secure seating. |
| 4 - | 10 Nm |
| 5 - | Cable guide |
| 6 - | Fuel tank |
| q | When removing, support using engine and gearbox jack -V.A.G 1383 A-. |
| q | Removing and installing → Chapter. |
| 7 - | 25 Nm |
| q | Renew. |
Note| To secure the securing straps for the fuel tank, only bolts with loose washers must be used. If different bolts are used, the securing straps might twist during tightening. |
| 8 - | Clamping washer |
| 9 - | Securing strap |
| q | Observe installation position. |
Note| To secure the securing straps for the fuel tank, only bolts with loose washers must be used. If different bolts are used, the securing straps might twist during tightening. |
| 10 - | Heat shield |
| 11 - | Fuel filter |
| q | Installation position: arrow in direction of flow. |
| 12 - | Supply line |
| q | To fuel rail. |
| q | Check for secure seating. |
| 13 - | Breather line |
| q | Clipped onto side of fuel tank. |
| q | Check for secure seating. |
| 14 - | Seal |
| q | Renew. |
| q | When installing, fit dry in fuel tank opening. |
| q | Moisten with fuel only when installing flange. |
| 15 - | Fuel delivery unit |
| q | Removing and installing → Chapter. |
| q | Checking fuel pump → Chapter. |
| q | Note installation position on fuel tank → Fig.. |
| q | With fuel gauge sender -G-. |
| q | Removing and installing fuel gauge sender -G- → Chapter. |
| q | Clean strainer if soiled. |
| 16 - | Locking ring, 110 Nm |
| q | Check for secure seating. |
| q | Remove and install using wrench -T10202-. |
| 17 - | Supply line |
| q | Black |
| q | Clipped onto side of fuel tank. |
| q | Check for secure seating. |
| 18 - | Return line |
| q | Blue |
| q | Clipped onto side of fuel tank. |
| q | Check for secure seating. |
| 19 - | Tank flap unit |
| q | With rubber cup. |
| q | Removing and installing → General body repairs, exterior; Rep. gr.55. |
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