volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting brake lines from brake master cylinder to hydraulic unit > < ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle)
Assembly overview
   
Assembly overview
1 - ABS control unit -J104-
q   Removing and installing → Chapter.
2 - Torx bolt, 2 Nm + 0.8 Nm
q   Use new bolts.
3 - ABS hydraulic unit -N55-
q   Removing and installing → Chapter.
4 - Brake line
q   From primary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: Ø 6.5 mm and union nut with thread M12 x 1
5 - Brake line
q   From secondary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: Ø 6.5 mm and union nut with thread M12 x 1
6 - Brake line
q   To front left brake caliper.
q   Identification: Ø 5.25 mm and union nut with thread M10 x 1
7 - Brake line
q   To front right brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M12 x 1
8 - Brake line
q   To rear left brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M12 x 1
9 - Brake line
q   To rear right brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M10 x 1
10 - Brake servo
q   See → Chapter.
q   Removing and installing → Chapter.
11 - Bracket
q   Before installing, spray rubber dampers → Item with silicone spray -D 007 000 A2-.
q   Check for secure seating after installing.
12 - Torx bolt, 8 Nm
13 - Rubber damper
14 - Hexagon fitted bolt, 8 Nm
15 - Bracket
16 - Rubber damper
q   Ensure that rubber dampers of retainer are not pressed out of bracket when installing.
17 - Hexagon nut, 20 Nm
18 - Heat shield
19 - Hexagon nut, 8 Nm

   

Connecting brake lines from brake master cylinder to hydraulic unit > < ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle)