volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < ABS Mark 60 EC (ABS/EDL/TCS/ESP) (right-hand drive vehicle)
Assembly overview
   
Assembly overview
1 - Brake line
q   From secondary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: Ø 6.5 mm and union nut with thread M12 x 1
2 - Brake line
q   From primary piston circuit of brake master cylinder to hydraulic unit.
q   Identification: Ø 6.5 mm and union nut with thread M12 x 1
3 - Brake servo
q   See → Chapter.
q   Removing and installing → Chapter.
4 - Brake line
q   To front right brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M12 x 1
5 - Brake line
q   To front left brake caliper.
q   Identification: Ø 5.25 mm and union nut with thread M10 x 1
6 - ABS control unit -J104-
q   Removing and installing → Chapter.
7 - Torx bolt, 2 Nm + 0.8 Nm
q   Use new bolts.
8 - Rubber damper
q   Ensure that rubber dampers of retainer are not pressed out of bracket when installing.
9 - Bracket
10 - Hexagon nut, 20 Nm
11 - Torx bolt, 8 Nm
12 - Bracket
q   Before installing, spray rubber dampers → Item with silicone lubricant D 007 000 A2.
q   Check for secure seating after installing.
13 - Rubber damper
14 - Hexagon fitted bolt, 8 Nm
15 - Brake line
q   To rear left brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M12 x 1
16 - Brake line
q   To rear right brake caliper
q   Identification: Ø 5.25 mm and union nut with thread M10 x 1
17 - ABS hydraulic unit -N55-
q   Removing and installing → Chapter.

   

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < ABS Mark 60 EC (ABS/EDL/TCS/ESP) (right-hand drive vehicle)