volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing > < Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear
Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear
  Note
t  Follow the working procedure described below if only the 5th and 6th gears have to be removed:
t  If the gearbox housing has to be removed, follow the working procedure: Dismantling and assembling gearbox completely → Chapter.
   
Special tools and workshop equipment required
t  Support plate -VW 309-
t  Gearbox support -VW 353-
t  Drift -VW 295-
t  Drift sleeve -VW 244 B-
t  e.g. hot-air blower -V.A.G 1416-
t  Torque wrench -V.A.G 1331-
t  -Zweiarmabzieher Kukko 210.1-
t  -Stehbolzen M 8 x 100 mm-

   
t  Support bridge -30-211A-
t  Thrust piece -32 - 111-
t  Thrust piece from assembly tool -T10030/4-
t  Tube -VW 416 B-
t  Puller -T10309-
t  Two arm puller -T10040-
t  With puller hooks -T10040/2A-
t  Or, for 6th gear wheel, two arm puller -1 Kukko 20/10-

  W00-0634
t  Support device -T10323-
t  Assembly tool -3253/7-
t  Thrust piece -VW 433-
t  Thrust plate -40 - 105-
t  Torque wrench -V.A.G 1332-

   

Removing > < Assembly overview - removing and installing input shaft, output shaft, differential and selector forks