volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head cover > < Cylinder head
Assembly overview - cylinder head
   
Assembly overview - cylinder head
1 - 10 Nm
q   Tightening sequence → Chapter.
2 - Cylinder head cover
q   Removing and installing → Chapter.
3 - Gasket
q   Renew if damaged or leaking.
4 - Crankcase breather valve
5 - Cap
6 - Gasket
q   Renew if damaged or leaking.
7 - 4 Nm
8 - Gasket for cylinder head cover
q   Renew if damaged or leaking.
9 - Vacuum pump
10 - 4 Nm
11 - Inlet camshaft control valve 1 -N205-
q   Removing and installing → Chapter.
12 - Seal
q   Renew.
13 - 10 Nm
14 - Cable retainer
15 - Seal
q   Renew if damaged or leaking.
16 - 10 Nm
17 - Housing
18 - Gasket
q   Renew.
19 - Transportation plate
20 - 25 Nm
21 - 10 Nm
q   Threaded stud for intake manifold
22 - Partition
23 - Cylinder head gasket
q   Renew.
q   Observe installation position: Part number to cylinder head
24 - 10 Nm
25 - Hall sender -G40-
26 - Seal
27 - 10 Nm
q   Stud for tensioning roller.
28 - 20 Nm
q   Stud for exhaust manifold.
29 - Cylinder head
q   Check for distortion → Fig..
30 - Cylinder head bolt
q   Renew.
q   Observe sequence when loosening and tightening → Chapter.
q   Specified torque: 40 Nm + 1/2 turn (180°) further.

   
Checking cylinder head for distortion
–  Use straight edge 500 mm -VAS 6075- and feeler gauge to measure cylinder head for distortion at several points.
t  Max. permissible distortion: 0.05 mm.
–  Renew cylinder head if max. distortion is exceeded.
  V15-0654

Removing and installing cylinder head cover > < Cylinder head