volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - cylinder block, belt pulley end|Part II > < Assembly overview - cylinder block, belt pulley end
Part I
   
Part I
1 - 10 Nm
2 - Upper toothed belt guard
3 - 50 Nm + 180° (1/2 turn) further
q   Renew.
q   Use counterhold tool -3036- to loosen and tighten.
4 - Camshaft pulley
q   Locked in installation position by Woodruff key.
5 - 10 Nm
q   Apply locking fluid when inserting.
6 - Rear toothed belt guard
7 - Woodruff key
q   Check for secure seating.
8 - 25 Nm
9 - Semi-automatic belt tensioner
10 - Coolant pump
q   Removing and installing → Chapter.
11 - O-ring
q   Renew.
12 - 25 Nm
13 - Damper wheel
14 - 15 Nm
15 - 35 Nm
16 - Damper wheel
17 - Sealing flange
18 - Diamond-coated washer
q   Renew.
19 - Crankshaft toothed belt pulley
q   Contact surface between pulley, diamond-coated washer and crankshaft must be free of oil.
q   Fitting possible in one position only.
20 - 90 Nm + 90° (1/4 turn) further
q   Renew.
q   Do not oil.
q   Use counterhold tool -3415- to loosen and tighten.
21 - Toothed belt
q   Mark direction of rotation with chalk or felt pen before removing.
q   Check for wear.
q   Removing and installing → Chapter.
22 - Lower toothed belt guard
23 - Securing bolts
q   For lower toothed belt guard
q   Qty. 7.
q   8 Nm
24 - Engine bracket
25 - 45 Nm

   

Assembly overview - cylinder block, belt pulley end|Part II > < Assembly overview - cylinder block, belt pulley end