volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head > < Cylinder head
Assembly overview - cylinder head
Assembly overview - cylinder head
  Note
t  The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head.
t  If the cylinder head is replaced, all the coolant in the system must also be renewed.
   
1 - Cylinder head
q   Removing and installing → Chapter.
q   After renewing, renew entire coolant.
2 - Washer
q   For cylinder head bolt.
3 - Cylinder head bolt
q   Observe sequence when loosening and tightening → Chapter.
q   Before installing, place washers in cylinder head → Item.
4 - 25 Nm
5 - Lifting eye
6 - Gasket
q   Renew.
7 - Vacuum pump
q   Removing and installing → Chapter
8 - 10 Nm
9 - Coolant hose connection
10 - 10 Nm
11 - Gasket
q   Renew.
12 - 25 Nm
13 - Lifting eye
14 - Cylinder head gasket
q   Renew.
q   Note marking → Chapter.
q   After renewing, renew entire coolant.
15 - Hall sender -G40-
q   For camshaft position.
16 - 10 Nm

   
Checking cylinder head for distortion
Special tools and workshop equipment required
t  Straightedge 500 mm -VAS 6075-
t  Feeler gauges
Max. permissible distortion: 0.1 mm.
  Note
Reworking diesel cylinder heads is not permissible.
  V15-0673

Removing and installing cylinder head > < Cylinder head