volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing toothed belt > < Toothed belt drive
Assembly overview - toothed belt
   
Assembly overview - toothed belt
1 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
2 - 120 Nm + turn 90° further
q   Renew.
q   Use counterhold tool -3415- to loosen and tighten.
q   Do not additionally oil or grease the threads and shoulder.
q   Turning further can be done in several stages.
3 - Crankshaft toothed belt pulley
4 - 20 Nm
5 - Guide roller
6 - 20 Nm + turn 45° further
7 - Tensioning roller
q   Remove engine bracket in order to remove and install → Chapter.
8 - 20 Nm + turn 45° further
9 - Camshaft pulley
10 - 20 Nm
11 - 100 Nm
12 - Hub
q   Use counterhold tool -T10051- to loosen and tighten.
q   To remove, use puller -T10052-.
q   Removing and installing → Chapter.
13 - Rear toothed belt guard
14 - 20 Nm
15 - 10 Nm
q   Renew.
16 - Guide roller
17 - 50 Nm + turn 90° further
q   Renew.
18 - Hub
q   Use counterhold tool -T10051- to loosen and tighten.
q   To remove, use puller -T40064-.
q   Removing and installing → Chapter.
19 - 95 Nm
20 - Toothed belt pulley on high-pressure pump
21 - 20 Nm
22 - Coolant pump
q   Removing and installing → Chapter.
23 - 15 Nm
24 - Toothed belt guard upper part
25 - Toothed belt guard lower part
26 - Toothed belt guard centre part
27 - 10 Nm
q   Renew.
28 - 10 Nm + turn 90° further
q   Renew.
29 - Belt pulley and vibration damper
q   Assembly through offset holes only possible in one position
30 - 5 Nm
31 - Protective plate
32 - 40 Nm + turn 180° further.
q   Renew.
q   Observe tightening sequence → Chapter.
33 - Engine bracket
q   Removing and installing → Chapter.

   

Removing and installing toothed belt > < Toothed belt drive