New Beetle
| Front door - Assembly overview |
Note| The door hinge bolts (apart from -16- and -22-) and pins -24- must always be replaced if loosened. |
| 1 - | Door |
| q | Removing and installing → Chapter |
| 2 - | Lock cylinder housing |
| q | Remove → Chapter |
| 3 - | Door handle with base |
| q | Removing and installing → Chapter |
| 4 - | Cap |
| 5 - | Bolt/screw |
| q | 20 Nm |
| q | Insert with locking fluid -D 185 400 A2- |
| 6 - | Lock plate |
| 7 - | Bolt/screw |
| q | 20 Nm |
| 8 - | Locking button |
| q | Removing and installing → Chapter |
| 9 - | Locking rod |
| 10 - | Bellows |
| 11 - | Door lock |
| q | Removing and installing → Chapter |
| 12 - | Bowden cable |
| 13 - | Interior release handle |
| 14 - | Bolt/screw |
| q | 20 Nm + 1/4 (90°) turn further |
| q | Always renew bolts after loosening |
| 15 - | Door hinge |
| q | Hinge is split |
| q | Always renew bolt → Item after loosening |
| 16 - | Grub screw |
| q | 13 Nm |
| 17 - | Bolt/screw |
| q | 20 Nm + 1/4 (90°) turn further |
| q | Always renew bolts after loosening |
| 18 - | Door arrester |
| 19 - | Nut |
| q | 9 Nm |
| 20 - | Pins |
| q | 4.5 Nm |
| 21 - | Bolt/screw |
| q | 20 Nm + 1/4 (90°) turn further |
| q | Always renew bolts after loosening |
| q | Loosen and tighten with special tool -3320 and 3220/2- |
| 22 - | Bolt/screw |
| q | 27 Nm |
| 23 - | Door hinge |
| q | Hinge is split |
| q | 06.00 modified door hinge → Chapter |
| 24 - | Pins |
| q | Always renew pins after loosening |
| 25 - | Nut |
| q | 20 Nm + 1/4 (90°) turn further |
| q | Always renew door hinge pin after loosening |
