Volkswagen Workshop Service and Repair Manuals

Removing

–  Remove bolts -1-. –  Remove cover -A-.

–  Unscrew bolt -1- from universial joint. –  Pull universal joint off steering box.

–  Clamp hose from reservoir with hose clamp -3094- Vehicles with 1.4 l engine or 2.3 l V5 engine

–  Clamp off return line with hose clamp 3094. Continuation for all vehicles

–  Clamp hose on vane pump with hose clamp -3094-. –  Remove noise insulation tray. –  Place drip tray beneath.

–  Press track rod off steering arm. A -  Track rod puller (commercial type) e.g. Kukko -128/2- –  Disconnect hoses from steering box and seal with plastic bag and adhesive tape.

–  Seal power steering box threaded holes with plastic sealing plugs -1- and -2-.

–  Unscrew hexagon bolts -1- and -2-. Vehicles with TDI engine

–  Unbolt bracket for front exhaust pipe from subframe -arrows- and detach. Continuation for all vehicles –  Support subframe using engine and gearbox jack -V.A.G 1383 A-.

–  Loosen hexagon bolts -1-. –  Unscrew hexagon bolts -2- and -3-. –  Lower subframe using engine and gearbox jack -V.A.G 1383 A-. –  Remove bolts -1- for power steering box. –  Take power steering box out to the right.