New Beetle L4-2.0L (AZG) (2003)
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Removing: unclip sideways out of support
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Before installing, remove sealing cap (item 1)
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Checking
11. Vent line
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Black
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Check for tight fit
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To Evaporative emissions (EVAP) cannister, Refer to Evaporative System, Service and Repair, See (item 4 )
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Press release tabs on connector to remove from flange
12. Pressure retention valve
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For fuel reservoir ventilation
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Checking, Refer to Fig. 3
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Press release tabs on connector to remove from flange
13. Vent line
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Black
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Ensure it is securely seated
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Clipped to fuel tank
14. Fuel tank
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Support with VAG 1383 A engine/transmission jack when removing
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Removing and installing, Refer to Fuel Tank, Removing and Installing
15. Clamping washer
16. Heat shield
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For fuel tank
17. 25 Nm (18 ft. lbs.)
18. Self-locking nut, 2 Nm (18 inch lbs.)
19. Fuel tank cover
20. Mounting straps
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Note differing length
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Installed position: Attaching points (holes) point in direction of travel
21. Supply line
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Black
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Ensure it is securely seated
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Press release tabs on connector to remove from flange
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To fuel supply line on fuel rail.
22. Fuel filter
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Installed position: -arrow- points in direction of flow
23. Screw clip
24. Vent line
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White
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Ensure it is securely seated
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Clipped onto side of fuel tank
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With EVAP canister purge regulator valve -N80
25. Sealing ring
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Replace if damaged
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When installing, insert seal "dry" into fuel tank opening
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Moisten with fuel only when installing flange
26. Fuel delivery unit
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Note installed position at fuel tank
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Removing and installing, Refer to Fuel Delivery Valve Assembly, Service and Repair
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Fuel pump, checking, Refer to fuel pump, Testing and inspection
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Clean strainer if soiled
27. Union nut
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Remove and install using 3217 wrench
28. Supply line
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Black
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Ensure it is securely seated
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Clipped onto side of fuel tank
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To fuel filter
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Press release tabs on connector to remove from flange
29. Return line
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Blue or blue markings
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Clipped onto side of fuel tank
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Ensure it is securely seated
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Press release tabs on connector to remove from flange
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From fuel return line on fuel rail.
30. Connector
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Black, 4 pins
