New Beetle L5-2.5L (BPR) (2007)
-
Remove inner Torx bolts E 5 - arrows - from ABS control module (J104) and remove ABS hydraulic unit (N55).
CAUTION!
The hydraulic pump must not be separated from the hydraulic unit.
-
Carefully disconnect hydraulic unit with hydraulic pump upward at interface - 1 - from control module.
When removing control module, be sure that the valve domes of the hydraulic unit do not jam or get bent in the magnetic coils of the control module.
Cover control module magnetic coils with a lint free cloth.
Use transport protection for valve domes after disconnecting from control module and hydraulic unit.
The dome, supplied for the control module as a replacement part, can only be clipped once and not be removed.
Installing
‹› Do not remove sealing plugs at new hydraulic unit until the corresponding brake line is about to be installed.
‹› If the sealing plugs are removed too early, brake fluid can escape. If this occurs, the unit may not be sufficiently filled or adequately bled.
‹› When attaching control module and hydraulic unit, be sure that the valve domes of the hydraulic unit do not jam or get bent in the magnetic coils
of the control module.
-
Bolt control module to hydraulic unit using new bolts. Note tightening specification: max. 4 Nm.
-
Bolt ABS unit to bracket.