volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing rear final drive > < Functional check of free-wheel
5 Speed Manual Gearbox 02C four wheel drive
Functional check of free-wheel lock
Functional check of free-wheel lock
  • ● A 2nd mechanic is required when checking the free-wheel lock.
  • ‒ To build up a vacuum for the positioning element start engine and run for approx. 30 seconds.
  • ‒ Raise vehicle.
  • ‒ Switch on ignition.
  • ‒ Engage reverse gear.
  • ‒ Depress clutch pedal.
  • ‒ Rotate rear wheels forwards and backwards.

The propshaft must drive the front wheels when rotating in both directions.

Note:

When rotating forwards the free-wheel lock must be heard to engage immediately.

The following may be at fault if the rear wheels rotate forwards without resistance:

  • ◆ Pneumatic system
    • ‒ Pipes, hoses and connections
    • ‒ Non-return valve and vacuum reservoir (located in front left wheel housing)
    • ‒ Check for leaks using hand pump V.A.G 1390.
    • ‒ Positioning element diaphragm
  • ◆ Electrical system
    • ‒ Check wiring and components for short or open circuit according to current flow diagram.
    • ‒ Check solenoid in positioning element (must be heard to engage when switching on ignition).

Note:

If the pneumatic and electrical systems are OK then the free-wheel unit or the free wheel unit mechanical lock is defective.To service dismantle rear final drive .

Removing and installing rear final drive > < Functional check of free-wheel