volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

II - Removing and installing reverse gear clutch -K2- to large sun wheel > < Dismantling and assembling planetary gearbox -Overview-
Automatic gearbox 01M from January 1995
Dismantling and assembling gearbox
I - Removing and installing ATF pump to supporting tube
 
N37-0165

=> Overview, Page 37-66

Dismantling planetary gearbox ,

Assembling => Page 37-88 .

  • Bolt
    • ◆ Qty. 7
    • ◆ Tighten to 8 Nm and turn 90° further
    • ◆ The turning further of 90° may be done in several stages
  • ATF pump with -B2- piston
    • ◆ Spare part is allocated according to gearbox code letters
    • ◆ Dismantling and assembling => Page 38-1
  • O-ring
    • ◆ Always renew
    • ◆ Place on ATF pump
 
N37-0166
  • Gasket
    • ◆ Always replace
  • Spring cap, Qty. 6
    • ◆ Install 3 spring caps after installing first outer plate
    • ◆ Install 3 spring caps before installing last outer plate
  • Spring
    • ◆ Qty. 3
  • Corrugated spring washer
  • Outer plate -B2-
    • ◆ Quantity => from Page 00-5
    • ◆ Determining thickness of outer plate => Adjusting 2nd and 4th gear brake -B2-, Page 37-124
  • Inner plate -B2-
    • ◆ Quantity => from Page 00-5
    • ◆ Before installing place new inner plates in ATF for 15 minutes
 
N37-0166
  • Outer plate -B2-
    • ◆ Always install 2 mm thick outer plates
    • ◆ Quantity => from Page 00-5
  • Outer plate -B2-
    • ◆ Fit 3 mm thick outer plate to supporting tube
  • Supporting tube -B2-
    • ◆ For the -B2- plate package
    • ◆ Length of -B2- with

5 inner plates

68.6 mm

6 inner plates

64.9 mm

    • ◆ Quantity of -B2- inner plates =>from page 00-5
    • ◆ Insert so that groove engages in wedge of free wheel
  • Gearbox housing with clutches installed

II - Removing and installing reverse gear clutch -K2- to large sun wheel > < Dismantling and assembling planetary gearbox -Overview-