Volkswagen Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

=> 5 Speed manual gearbox 020; Repair group 30; servicing clutch

• Oil seal
• ◆ To remove oil seal, remove sealing flange
• ◆ Install with 10-203
• ◆ Lightly oil sealing lip
• Woodruff key
• ◆ Ensure tight fit
• 25 Nm
• Sealing flange
• Gasket
• ◆ Renew

• Cylinder block
• ◆ Removing and installing crankshaft
• ◆ Dismantling and assembling pistons and conrods
  => Page 13-34
• 60 Nm + 1/4 turn (90 °) further
• ◆ Renew
• Plate
• ◆ Observe fitting position
• Pressure plate/drive plate
• ◆ Removing and installing pressure plate =>Fig. 1
• ◆ Removing and installing drive plate
• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling
• 10 Nm

• Sealing flange with oil seal
• ◆ Only renew complete
• ◆ Lightly oil sealing lip of oil seal
• Oil seal
• ◆ Renewing => Page 13-25
• Intermediate shaft
• ◆ First remove distributor
• ◆ Axial clearance max. 0.25 mm
• O-ring
• ◆ Renew if damaged
• Sealing flange intermediate shaft

→ Fig.1     Removing and installing pressure plate