Passat Syncro Wagon V6-2.8L (ATQ) (2000)
^
VW423 Sleeve
Disassembling
-
Remove selector lever mechanism.
-
First remove stop buffer from cable lever.
-
Shift selector lever into Tiptronic position, then remove frame.
-
Shift selector lever into position "2."
-
Lift lever for locking cable, detach from mount and remove from mounting bracket.
-
Shift selector lever to position "D."
-
Carefully pry spring clip for Tiptronic position out of mounting bracket from outside.
-
Pull out locking clips for selector lever mounting bushings.
-
Push out selector lever mounting bushings using screwdriver.
-
Remove selector lever as complete unit.
Disassembling selector lever. See: Selector Lever
-
To remove mount for selector lever Tiptronic position, release retaining lugs (Qty. 3) on outside of mounting bracket and take mount out from
inside.
-
Press out pin for locking pawl using drift. Support mounting bracket with VW423 sleeve when doing this.
-
Lift out shift lock solenoid together with locking pawl.
-
Carefully pry spring clip for shift lever positions out of mounting bracket from outside.
-
Move cable lever to park position.
-
Press out left bearing pin first and then right pin using drift from inside.
-
Pull cable lever and detent (in park position) out of mounting bracket upward.
-
Disengage detent from cable lever.
Assembling
-
Engage detent in cable lever.
-
Install cable lever and detent into mounting bracket from above (opening of detent is installed first).
-
Drive both mounting pins for cable lever/detent into mounting bracket as far as they will go. Support on inside when doing this.
-
Press spring clip with roller for shift lever positions into mount on mounting bracket as far as it will go.
-
Install shift lock solenoid in mounting bracket from above together with locking pawl.
-
Carefully drive in pin for locking pawl. Support mounting bracket on VW423 sleeve when doing this.
-
Use screwdriver to make sure locking pawl is properly engaged when selector lever is in positions "P" and "N."
-
Press mount for Tiptronic position into mounting bracket from inside. Locking lugs (Qty. 3) must engage.
-
Install selector lever in mounting bracket as complete unit.
-
Engage selector lever in cable lever at top and bottom.
-
Slide two selector lever mounting bushings into mounting bracket one from front and one from rear.
-
Install locking clips to secure mounting bushings in mounting bracket. The angled ends of clips must point inward.
-
Press spring clip with roller for Tiptronic position into mount on mounting bracket as far as it will go.
-
Shift selector lever into position "2."
-
Place locking lever in mounting bracket and make sure that it engages properly at both mounts.
-
Check operation of locking lever. With selector lever in position "P" locking lever should engage detent and make it impossible to change gear.
-
Move selector lever into Tiptronic position.
-
Place frame on mounting bracket (ribbed side upward) and install stop buffer in cable lever.
-
Install selector mechanism.
Disassembling And Assembling Selector Lever
-
Remove selector lever mechanism.
-
Remove selector lever.
Disassembling