Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

• ◆ 3203 Oil seal extractor
• ◆ 3415 Counter-hold tool
• ◆ T10053 Assembly device
• ◆ V.A.G 1331 Torque wrench (5...50 Nm)
• ◆ V.A.G 1332 Torque wrench (40...200 Nm)

Removing

• ‒ Remove ribbed belt .
• ‒ Remove toothed belt => Page15-10.
• ‒ → Remove crankshaft toothed belt sprocket. To do this, counter-hold sprocket with 3415.
• ‒ To guide seal extractor, screw centre bolt into crankshaft onto stop by hand.
• ‒ Unscrew inner part of the oil seal extractor 3203 two turns (approx. 3 mm) out of the outer part and lock with knurled screw.

• ‒ → Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it as far as possible into oil seal.
• ‒ Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.

Installing

Note:

The oil seal sealing lip must not be additionally oiled or greased.

• ‒ Before installing, remove oil remains from crankshaft journal with a clean cloth.
• ‒ → Fit guide sleeve T10053/1 onto crankshaft journal.
• ‒ Slide oil seal over guide sleeve onto crankshaft stub.

• ‒ → Press in oil seal onto stop using press sleeve T10053 and centre bolt.
• ‒ Install and tension toothed belt => Page 15-10.