volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing gear change mechanism > < Installing gear stick gaiter to gear stick knob
5-speed manual gearbox 085
Servicing selector mechanism (rod selector mechanism)
II - Servicing gear stick and cable
 
N34-0489
  • Gear stick housing
  • Gasket
    • ◆ Between gear stick housing and base plate
    • ◆ Self-adhesive
    • ◆ Bond to gear stick housing
  • Bolt, 2 Nm
  • Adjustment eccentric
    • ◆ Engage into gear stick
    • ◆ After installing adjust gear selector mechanism
    • ◆ Modification:
      Cannot be removed individually with bowed gear stick
  • Synthetic ring
  • Gearbox selector lever
  • Spring pin
    • ◆ Drive in and out with drift
 
N34-0489
  • Spring
  • Ball
  • Spring pin
    • ◆ Removing and installing=>Fig.3
  • Bearing
    • ◆ Press out of guide together with gear stick => Fig.1
    • ◆ Press into guide together with gear stick => Fig.2
  • Bush
    • ◆ For fulcrum pin
  • Guide
  • Fulcrum pin
  • Lock washer
  • Base plate
    • ◆ Open tabs on gear stick housing to remove.
 
N34-0489
  • Retainer
    • ◆ For cable (Item19 )
    • ◆ If it cannot be pushed in and out by hand then press in and out using press tool VW 408a.
  • Gasket
  • Cable
    • ◆ Ensures that the assembly movement is not transmitted directly to the gear stick.
    • ◆ Carefully press hook in onto stop.
  • Lock washer
    • ◆ Always renew, if fitted
  • Bush
    • ◆ Renew after pulling off cable
    • ◆ Press in and out with drift
  • Pin, 20 Nm
    • ◆ Screw into gearbox
 
N34-0148

→ Fig.1     Pressing bearing together with gear stick out of guide

A - Pivot pin for guide

 
N34-0149

→ Fig.2     Pressing bearing together with gear stick into guide

 
N34-0150

→ Fig.3      Removing and installing spring pin

  • ‒ Tension gear stick in a vice as shown.
  • ‒ Drive spring pin (arrow) in and out with drift.

Removing and installing gear change mechanism > < Installing gear stick gaiter to gear stick knob