volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Air conditioning compressor bracket for 1.6L (CCRA) engines - remove and install > < Air conditioning compressor bracket for 1.4L (BAY) engines - remove and install
Air conditioning compressor bracket for 1.4L (BBY, BKY) engines - remove and install
Air conditioning compressor bracket for 1.4L (BBY, BKY) engines - remove and install
  Note
t  The compressor support and respective components can be removed and installed without the need for opening the refrigerant circuit.
t  To remove and install the Poly-V belt: → Engine; Rep. gr.13.
   
1 - Compressor support
Removal:
–  Remove the Generator (alternator) -C- → Electrical system; Rep. gr.27.
–  Remove compressor from support and fasten it to body → Item.
–  Remove the screws and remove engine block support -1- .
Installation:
The installation occurs in the reversal sequence of removal, observing the following instructions:
–  Observe the following fastening screw tightening sequence:
t  First, tighten the fastening screws -2 and 3-, and then tighten the fastening screws -4 and 5-.
2 - Screw
q   50 Nm.
3 - Screw
q   45 Nm.
4 - Screw
q   50 Nm.
5 - Screw
q   45 Nm.
6 - Cooling gas hoses
7 - Compressor
Removal:
–  Remove Poly-V belt → Engine; Rep. gr.13.
–  Remove fastening screws -8-.
–  Remove compressor from support and fasten it to body → Fig.
Installation:
The installation occurs in the reversal sequence of removal, observing the following instructions:
–  Tighten the compressor fastening screws -8- to (25 Nm).
–  Check Poly-V belt travel → Fig..
  Note
If it is necessary to fully remove the compressor, refer to → Chapter.
8 - Screws
q   25 Nm.
9 - Sleeve
10 - Tensioning roller
11 - Tensioning element on tensioning pulley

   
Fastening the air conditioner compressor to the body:
If the air conditioning compressor is removed and the cooling gas loop is not opened, the compressor must be fastened to the body with a suitable auxiliary mean, such as a wire. If it is necessary to fully remove the compressor, refer to → Chapter.
  Note
Make sure that the flexible refrigerant hoses on the compressor remain unstressed.
  N87-0382
Poly-V belt travel:
1 - Crankshaft pulley
2 - Tensioning roller
3 - Generator (Alternator) -C-pulley
4 - Poly-V belt
5 - Air conditioning compressor pulley
  Note
When installing the belt, please ensure the pulley is correctly positioned.
  R87-10093

Air conditioning compressor bracket for 1.6L (CCRA) engines - remove and install > < Air conditioning compressor bracket for 1.4L (BAY) engines - remove and install