Volkswagen Workshop Service and Repair Manuals

Installation –  Clean primary shaft splines and slightly lubricate with Lubricant grease -G 000 100-. Refer to → Chemical Materials Manual. The clutch disc can easily displace from one side to another on the primary shaft. –  Check that the adjustment pins are installed on the crankcase for aligning engine/transmission, and install them, if required. –  Make sure the intermediate plate is correctly installed on engine. –  Install Bracket -3282- with Adjustment plate -3282/31- to remove 02T transmission.

The symbols -A- on the Adjustment plate -3282/31- show the supports required, and arrow -B- indicates run direction. –  Align the plate in parallel to transmission and engage safety bracket on transmission. –  Fasten transmission to Bracket -3282-

–  Place Transmission or engine + transmission set jack or EQ 7081 -VAG 1383A- under vehicle. –  Raise carefully the transmission by passing the right propelling flange -A- close to the flywheel/intermediate plate, and the left propelling flange -B- close to the subframe.

–  When raising, change the transmission position by the spindle of the Transmission or engine + transmission set jack or EQ 7081 -VAG 1383A-. –  Then, turn the transmission over the differential region with the Bracket -3282 -, spindles. –  Install transmission.   Note Pay attention to prevent damages on the cooling hose, located between engine and radiator, and the power steering tubing.

–  In vehicles equipped with oil crankcase over plate, a cover plate must be mounted -arrows- in the engine crankcase region.

–  Tighten the screw that fastens the engine and the transmission -arrow-. –  Tighten the lower screws that fasten the engine to transmission.

–  Install transmission console -A- by using new screws -arrows-. –  Lubricate with oil the left bracket pad on engine and the upper part of the transmission console → Electronic Parts Catalogue. –  Align engine/transmission assembly, by placing it in assembling position. To do that, turn the two screws on the Bracket or VW 061 -10-222A- upwards.

–  Install hex screws -arrows- on engine left bracket.   WARNING Do not remove Bracket or VW 061 -10-222A - until tightening the left bracket screws on the engine to the corresponding tightening torque. –  Tighten the upper screws that fasten the engine to transmission.

–  Tighten screw -A- fastening the engine to transmission by over the right propelling flange. –  Install intake manifold brackets -arrow-, if applicable.

–  Engage the speedometer sensor connector -arrow-.

–  Install pendulum support -arrows A- and -arrows B- by using new screws. –  Install front exhaust system → Engine; Rep. Gr.26. –  Install the screws that fasten the lower articulation of the suspension's left wishbone. –  Install drive semi-shaft on transmission propelling flanges → Running gear, axles, steering; Rep. Gr.40. –  Install connectors on their brackets. –  Install starter → Electrical system; Rep. Gr.27.

–  Install bracket -2- on starter -arrow-. –  Engage connector -1- for reverse gear lights. –  Install earth strap on the upper fastening screw on the engine/transmission.

–  Install the slave cylinder of the hydraulic drive -C-. –  Install tubing and hose assembly -A- on bracket -B- located on transmission. –  Install the cable fastening support on transmission -arrows-.

–  Install transmission selector lever -A-. –  Tighten hex nut -arrow 1-. –  Install inversion lever -B- by fastening it with circlip -arrow 2-. –  Install gear and track selector cables on the corresponding fastening elements. –  Adjust the gear selection mechanism → Chapter. –  Install the left front wheel. –  Check transmission oil → Chapter –  Install noise insulation and wheel case protection –  Install air filter. –  Install battery support. –  Connect battery → Electrical system; Rep. Gr.27.