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Checks on high-pressure accumulator >
< Pressure testing high-pressure pump
Polo Mk5
Power unit
4-cylinder diesel engine (1.6 l engine, common rail)
Fuel preparation system Diesel injection
Filling/bleeding/checking the diesel direct injection system / lling/bleeding_checking_high-pressure_pump/fuel_system/">Filling/bleeding, checking high-pressure pump/fuel system
Checking return flow rate at high-pressure pump
Checking return flow rate at high-pressure pump
Checking return flow rate at high-pressure pump
Special tools and workshop equipment required
t
Adapter -VAS 6551/5-2-
l
Tests on fuel low-pressure side have been performed and were not cause for complaint.
l
Fuel tank is filled with clean fuel to DIN EN 590.
l
Starter turning at starting speed ≥ 230revs/min.
→ Electrical system; Rep. gr.27 Anlasser, Stromversorgung
l
Observe safety precautions
→ Chapter
.
l
Observe rules for cleanliness
→ Chapter
.
l
Observe instructions for working on fuel system
→ Chapter
Testing low pressure of fuel: testing low-pressure fuel systems (fuel pump)
→ Chapter
»Carry out the following work sequence«
–
Pull fuel return line off high-pressure pump
-2-
.
–
Connect adapter -VAS 6551/5-2- to high-pressure pump return.
–
Hold adapter -VAS 6551/5-2-
-1-
in a suitable container
-2-
to check return flow rate.
Measure with starting speed ≥ 230revs/min.
–
Remove connector from fuel metering valve -N290-
-A-
.
–
Hold return line in a suitable receptacle to check return quantity.
Return flow rate present, continue with checks on high-pressure accumulator
→ Chapter
.
No return flow rate, renew high-pressure pump
→ Chapter
.
Power unit
4-cylinder diesel engine (1.6 l engine, common rail)
Fuel preparation system Diesel injection
Filling/bleeding/checking the diesel direct injection system / lling/bleeding_checking_high-pressure_pump/fuel_system/">Filling/bleeding, checking high-pressure pump/fuel system
Checking return flow rate at high-pressure pump
Checks on high-pressure accumulator >
< Pressure testing high-pressure pump